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Why does the motor winding machine short circuit? What are the solutions?

2022-09-16View Original

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​If the motor insulation of the motor winding machine is damaged, it may cause an open circuit in the motor winding machine. Once a break occurs in the motor winding machine, the electric motor may fail to operate properly due to a surge in current. Overvoltage, undervoltage, overload, phase loss, and mechanical damage that occur during the operation of the motor winding machine can all cause short-circuit faults in it. The short-circuit faults that occur in motor winding machines are mainly of two types: inter-turn and inter-phase. The specific reasons for a short-circuit fault in a motor winding machine can be caused by various factors. For example, if a motor winding machine operates under overload conditions continuously, its insulating capacity will be lost, resulting in a short-circuit fault. Additionally, if the motor winding machine operates in an environment with high humidity for an extended period, moisture issues can affect the grounding performance. Improper or damaged insulation at the ends or between layers of the motor winding machine can also cause short circuits in the equipment. Insulation breakdown due to lightning, the entry of metal parts or certain small organisms into the motor can all cause a short circuit in the motor winding machine. To resolve the short-circuit fault in a motor winding machine, it is first necessary to identify the cause of the fault. This can be done by disassembling the motor and checking for any smoke or signs of scorching on its components. If a motor winding machine experiences a short circuit, sparks are usually generated; these sparks can damage the insulation, and the areas where such damage occurs are generally the locations where the short circuit took place. A creeping ammeter can also be used to check the three-phase currents; if one of these currents is much higher than the others, it indicates that there is a short circuit in that phase. A multimeter or megohmmeter can also be used for inspection. During the check, first connect the external wires of the motor winding machine, then properly connect the multimeter or megohmmeter, and use its R×10KΩ setting to measure between the two ends of the same phase or of two phases. If the reading is abnormal and very low, it indicates that there is a short circuit between those two phases in the motor winding machine. When a short-circuit issue occurs at the end of the motor winding machine, insulation treatment can be applied at the faulty location, followed by rewinding, impregnation with resin, and proper drying. If the problem is within the cable tray, it is first necessary to locate the area where the issue occurs and carry out insulation repairs there; afterward, the cable tray is reinserted, coated with insulating paint, and then dried. As for the case of intermittent short circuits, it is basically impossible to repair them; the only option is to replace the motor winding machine equipment.

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