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【Daily Question No. 316】November 18, 2018

2018-11-18View Original

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【Daily Question No. 316】November 18, 2018: Why is it necessary to monitor the reactor pressure difference, and what is its purpose? Although this device strictly controls the filtration of raw materials and the temperature of the reactor, as the operating cycle lengthens, coking, scaling, and blockage by impurities can occur in the catalyst bed. To keep track of the degree of coking, scaling, and blockage within the bed at all times, it is necessary to monitor the pressure difference between the inlet and outlet of the reactor bed, as well as between the upper and lower layers of the bed. This allows for a rational analysis of the causes, so as to take measures and understand the startup cycle of the device. (Unless otherwise specified, all questions and answers are based on hydrogenation units.) ) Correct: 3 wealth, Incorrect: 1 wealth ; Mass posting of posts – rated based on the lowest score ; Replies that are unrelated to the answer are considered spam and will be deleted immediately. For management purposes, if you need to view content from a few days ago, please go to https://bbs.hcbbs.com/home.php?mod=space&uid=3862647&do=thread&view=me&from=space through the summary post below
Reply #22018-11-18
Although the device strictly controls the filtration of raw materials and the reaction temperature, as the production cycle lengthens, the catalyst bed may suffer from coking, scaling, crushing of catalyst particles, and blockage by impurities. To keep track of the extent of coking, scaling, catalyst crushing, and impurity blockage in the catalyst bed at any time, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower catalyst beds. This facilitates proper analysis of the causes, implementation of corrective measures, and understanding of the operational cycle of the facility.
Reply #32018-11-18
Although this device strictly controls the filtration of raw materials and the temperature of the reactor, as the operating cycle lengthens, coking, scaling, and blockage by impurities can occur in the catalyst bed. To keep track of the degree of coking, scaling, and blockage within the bed at all times, it is necessary to monitor the pressure difference between the inlet and outlet of the reactor bed, as well as between the upper and lower layers of the bed. This allows for a rational analysis of the causes, so as to take measures and understand the startup cycle of the device.
Reply #42018-11-18
Although the filtration of raw materials and the reaction temperature are strictly controlled, as the production cycle lengthens, the catalyst bed may suffer from coking, scaling, catalyst particle crushing, and impurity blockages. To keep track of the extent of coking, scaling, catalyst crushing, and impurity blockage in the catalyst bed at any time, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower catalyst beds. This facilitates proper analysis of the causes, implementation of corrective measures, and understanding of the operational cycle of the facility.
Reply #52018-11-18
Although the device strictly controls the filtration of raw materials and the reaction temperature, as the production cycle lengthens, the catalyst bed may suffer from coking, scaling, crushing of catalyst particles, and blockage by impurities. To keep track of the extent of coking, scaling, catalyst crushing, and impurity blockage in the catalyst bed at any time, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower catalyst beds. This facilitates proper analysis of the causes, implementation of corrective measures, and understanding of the operational cycle of the facility.
Reply #62018-11-18
Although this device strictly controls the filtration of raw materials and the reaction temperature, as the production cycle lengthens, the catalyst bed may suffer from coking, scaling, crushing of catalyst particles, and blockage by impurities. To keep track of the extent of coking, scaling, catalyst crushing, and impurity blockage in the catalyst bed at any time, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower catalyst beds. This facilitates proper analysis of the causes, implementation of corrective measures, and understanding of the operational cycle of the facility.
Reply #72018-11-18
Although the filtration of raw materials and the temperature of the reactor are strictly controlled, as the operating cycle lengthens, coking, scaling, and blockages caused by impurities can occur in the catalyst bed. To keep track of the extent of coking, scaling, and blockages within the bed at all times, it is necessary to monitor the pressure difference between the inlet and outlet of the reactor bed, as well as between the upper and lower layers of the bed. This allows for a rational analysis of the causes, so as to take appropriate measures and understand the startup cycle of the device
Reply #82018-11-18
By monitoring the differential pressure, it is possible to determine the degree of pore blockage in the catalyst, providing a reference for the operating cycle of the device
Reply #92018-11-18
Why is it necessary to monitor the pressure difference in the reactor, and what is its purpose? Answer: Although the filtration of raw materials and the temperature of the reactor are under control, as the operating cycle lengthens, coking, scaling, and blockages caused by impurities can occur in the catalyst bed. To keep track of the extent of coking, scaling, catalyst fragmentation, and impurity blockages in the catalyst bed at all times, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower layers of the catalyst bed. This enables proper analysis of the underlying issues, the implementation of appropriate measures, and an understanding of the operational lifespan of the equipment.
Reply #102018-11-18
To keep track of the extent of coking, scaling, catalyst crushing, and impurity blockage in the catalyst bed at any time, it is necessary to monitor the pressure difference at the reactor outlet as well as between the upper and lower catalyst beds. This facilitates proper analysis of the causes, implementation of corrective measures, and understanding of the operational cycle of the facility.
Reply #112018-11-18
The pressure difference is used to determine whether there is coking or blockage inside the reactor. Of course, as the processing capacity of the unit changes, the reactor’s pressure difference will also change, but it does not keep increasing or decreasing continuously.

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