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Emergency shutdown of the hydrogenation unit

2024-04-08View Original

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Please help to take a look and provide guidance on this issue: Severe fluctuations in system pressure and temperature or leaks. Causes: External factors or the need to shut down the system urgently to handle an accident, in order to ensure safety. Precautions: Personal protection: Wear appropriate protective equipment and be proficient in using fire-fighting equipment; 2. Use of emergency rescue equipment: Use explosion-proof and anti-static tools, as well as copper F wrenches ; Proficient in using fire-fighting equipment such as fire hydrants and fire monitors ; Accident risk analysis: 1. Potential types of accidents that may occur: poisoning and asphyxiation, fire ; 2. Voltage surging accidents may occur. 3. Leaks may arise from the flanges of various stationary equipment, or from the pipelines attached to moving equipment ; 4. There are alarms on the DCS screen from the on-site combustible gas detectors, and the presence of a smell similar to rotten eggs in the area poses a risk of poisoning for people. 1. Notify the department dispatcher and the shift staff in the workshop. 2. Inform the workshop supervisor. Shut down the cyclohydrogen compressor; the system underwent emergency pressure relief, and fire extinguishers were used. Stop new hydrogen supply and feed intake; activate new hydrogen pressure control; shut down the three return streams and one stream. Close the high-pressure series low-pressure control valve. Close the high-pressure to low-pressure manual valve to prevent pressure crossover. Close the fuel gas manual valve. Close the pump outlet valve, and after the pressure drops, replace it with nitrogen.
Reply #22024-04-08
An emergency shutdown of the hydrogenation unit may be caused by significant fluctuations or leaks in system pressure and temperature. The purpose of an emergency stop is to ensure safety. When handling, wear appropriate personal protective equipment, use fire-fighting equipment skillfully, and employ explosion-proof and anti-static tools. Accidents can lead to poisoning, suffocation, fires, or pressure transmission accidents. The corrective actions include notifying the relevant personnel, shutting down the associated equipment, performing emergency pressure relief, closing valves, and carrying out nitrogen purging. .

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