Maintenance cost control and assessment system
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Our company is a petroleum refining enterprise that aims to reduce maintenance costs, and we intend to control and monitor these costs. Seeking information on the system in this area. Thank you.
Basically, it’s about reducing the existing maintenance costs; the reduction should be expressed as a percentage, and a reward can be given based on the percentage of savings achieved! !
Based on your original maintenance costs, reduce them; see how much a 1% reduction would amount to, and allocate that amount as a reward.
Although I have no experience in equipment management, based on my own insights, I believe that cost control for repairs should focus on the following aspects: 1. Control the inventory of spare parts. Determine the quantity to keep in stock and the timing of purchases based on the procurement cycle for these parts as well as their usage cycle; reducing inventory levels can also result in significant savings for a company. 2. Replacement of spare parts: primarily, while ensuring quality, using domestic alternatives to imported ones, replacing expensive items with cheaper ones, and optimizing procurement channels. 3. Make full use of the capabilities of in-house staff and reduce outsourced services. Optimize and modify 4 sets of equipment to reduce energy consumption