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Part 2: Basics of TPM Phase “0” 14. The main purpose of sorting is to eliminate time wastage. 15. The three elements of organization are location, method, and signage. 16. The principle of “two perpendiculars and two parallels” in rectification refers to: right angles, straight lines, parallel lines, and planes. 17. The organized “Four Essential Principles”: essential items, essential time, essential location, and essential quantity. 18. Visual management refers to a management approach in which people use a management tool along with various visual information that is clear and intuitive, as well as appropriately colored, to organize on-site production activities; it also enables abnormalities and problem areas to be identified at a glance. 19. The criterion for determining whether an item is needed or not is its frequency of use. 20. The order of organization is from near to far, from primary to secondary. 21. The purpose of organizing is to free up space and prevent misuse. 22. The three principles for rectification are fixed location, fixed capacity, and fixed quantity. 23. The definition of organization is to distinguish between essential and non-essential items, keeping only the essential ones at the work station. 24. The definition of organization is to keep essential items in a state where anyone can retrieve them immediately and return them immediately. 25. The definition of cleaning is to make the work area free of trash and dust, keeping it clean and tidy, to maintain the equipment in a shiny and good condition, and to create a spotless environment. 26. The purpose of cleaning is to maintain a positive working attitude, ensure consistent quality, and achieve zero failures and zero losses. 27. The meaning of cleaning is to take sorting, organizing, and sweeping to the end, and to standardize and institutionalize them. 28. The purpose of cleaning is to become a routine and system, the basis for standardization, and to help corporate culture take shape. 29. The meaning of competence is to adhere to the 5S activities, to carry out what has been specified as required by everyone, and to develop such a habit. 30. The applications of visual management include 1 area identification, 2 item identification, 3 color management, 4 management of the status of tools and equipment, 5 visual management boards. 31. The contents of on-site management include people, machines, materials, methods, environment, and measurement. 32. What is the purpose of implementing 6S management? (1) The chances of employees making mistakes decrease, resulting in improved quality ; (2) Provide a comfortable working environment to improve morale ; (3) It avoids unnecessary waiting and searching, improving work efficiency ; (4) Resources are allocated and utilized efficiently, reducing waste ; (5) The passages are unobstructed, all signs are clear, and personal safety is ensured ; (6) Lay the foundation for the smooth progress of subsequent TPM. 33.6S activity implementation techniques: fixed-point photography, red card system, visual management, kanban management, and pre-shift meeting system. 34.6 Principles for implementing 34.6S activities: the principle of self-management, the principle of thrift, and the principle of perseverance. 35. The medium color of the compressed air pipeline is sky blue ; The medium in the oil pipeline is yellow. 36. The requirement of “three tightnesses” at the production site refers to a tight neckline, a tight hem, and tight cuffs. 37. The purpose of positioning fire-fighting equipment and the area in front of fire hydrants is to ensure that these devices are not blocked by any obstacles and are available for use at any time; please do not use them unless it is an emergency ; Prevent arbitrary movement. 38. The figure shows the use of trace management in visual management. 39. The figure shows the use of kanban management in visual management. 40. The locations where flow direction markers are placed on medium pipelines include: the starting point and ending point of the pipeline, intersection points, turns, both sides of valves and wall penetrations, as well as other parts on the pipeline that require marking ; 41. The emergency valve is painted yellow and black so that these colors serve as a warning sign indicating prohibition or danger; it must not be used in non-emergency situations.