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Please provide the specific details of the process operation procedures

2017-08-17View Original

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I need the specific details of the process operating procedures; an outline will also do. If anyone has the procedural guidelines for operating a device that produces acetic anhydride using the acetic acid cleavage method, please feel free to share them
Reply #22017-08-18
Contents of Operating Procedures
Chapter 1: Process Technical Specifications
1.1 General Information on the Unit
1.1.1 Introduction to the Unit
1.1.2 Process Principle
1.1.3 Description of the Process Flow
1.1.4 Process Principle Flowchart
1.2 Process Parameters
1.2.1 Parameters for Raw Materials
1.2.2 Parameters for Semi-finished and Finished Products
1.2.3 Parameters for Utility Systems
1.2.4 Main Operating Conditions
1.2.5 Parameters for Raw Material Consumption, Utility Consumption, and Energy Consumption

Chapter 2: Operating Guidelines

Chapter 3: Commissioning Procedures
3.1 Commissioning Overview Diagram
3.2 Commissioning Outline (Level A)
3.3 Commissioning Operations (Level B)
3.4 Explanations (Level C)

Chapter 4: Shutdown Procedures
4.1 Shutdown Overview Diagram
4.2 Shutdown Outline (Level A)
4.3 Shutdown Operations (Level B)
4.4 Explanations (Level C)

Chapter 5: Operating Procedures for Special Equipment

Chapter 6: Basic Operating Procedures
6.1 Starting, Stopping, and Switching of Pumps
6.1.1 Starting, Stopping, and Switching of Centrifugal Pumps
6.1.2 Starting, Stopping, and Switching of Metering Pumps
6.1.3 Starting, Stopping, and Switching of Screw Pumps
6.1.4 Starting, Stopping, and Switching of Magnetic Pumps
6.1.5 Starting, Stopping, and Switching of Reciprocating Pumps
6.1.6 Starting, Stopping, and Switching of Other Types of Pumps
6.2 Activation and Deactivation of Cooling Equipment
6.2.1 Activation and Deactivation of Water-cooled Heat Exchangers
6.2.2 Activation and Deactivation of Air-cooled Heat Exchangers
6.3 Sampling Procedures and Precautions for Key Areas

Chapter 7: Accident Handling Plans
7.1 Principles for Accident Handling
7.2 Methods for Emergency Shutdown
7.3 Accident Handling Plans
7.4 Regulations for Accident Handling Plan Drills

Chapter 8: Operating Regulations
8.1 Regular Operation Regulations
8.2 Long-term Operation Regulations
8.3 Temporary Operation Regulations

Chapter 9: Operating Procedures for Instrumentation and Control Systems
9.1 Overview of the DCS System
9.2 Explanation of Logical Control for Key Process Operations and Process Control Flowcharts (PID)
9.3 Logical Control Procedures for Unit Protection
9.3.1 Logical Control Diagram for Unit Protection
9.3.2 Explanation of Logical Control for Unit Protection
9.3.3 Explanation of Logical Control for Unit Self-protection

Chapter 10: Appendices
10.1 Detailed List of Equipment and Instruments: A categorized list of equipment and instruments, including names, codes, specifications, and main design parameters.
10.2 Blind Flange Table
10.3 Centralized Control Analysis Plan
10.4 Structural Diagrams of Major Equipment
10.5 Unit Layout Diagram: Must indicate locations of hazard points, alarms, and fire extinguishers. If necessary, separate diagrams can be drawn showing the locations of hazard points, alarms, and fire extinguishers. 10.6 Diagram of the layout of combustible gas and hydrogen sulfide detectors; 10.7 Diagram of the layout of fire protection facilities in the installation; 10.8 Set pressure values for safety valves; 10.9 Alarm values for control parameters; 10.10 Common basic data

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