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What are the key areas of research before starting TnPM?

2018-01-31View Original

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  To implement target management using TnPM in a company, it is first necessary to conduct a survey of the entire facility. The aspects covered by this survey include: (1) the condition of the equipment in various departments of the company – whether it is in the initial failure stage, the occasional failure stage, or the wear-and-tear failure stage;   (2) Average OEE and TEEP levels of equipment in various departments ;   (3) Equipment management organizational structure of various departments, overall organizational structure of the entire plant ;   (4) Has the company obtained ISO9001 or 9002 certifications? (In the automotive industry, QS9000 and VDA certifications are used; in the pharmaceutical and health products industries, GMP certification is required.) What are the relevant contents, regulations, procedures, management forms, and implementation documents related to equipment maintenance management?   (5) What is the status of the 6S foundation and the working environment across the entire company?   (6) What is the level of employee participation in equipment maintenance, upkeep, and repair across various departments?   (7) What are the total annual costs for equipment maintenance, upkeep, and repair across the entire company?   (8) What is the capital occupied by equipment spare parts inventory?   (9) What is the number of hours the equipment is out of service due to failures? What are the downtime hours due to equipment failures in each department?   (10) Other basic indicators, etc.   In addition, research on corporate culture and employee morale is also required, and the process of this research is also part of the feasibility study for TnPM.

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