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Could all the experts please help analyze the reasons for the frequent leakage of the pump seal?

2018-06-04View Original

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The workshop where I work is one that produces oil black. There is a pump there called a saponification feeding pump. The properties of the material handled by this pump are as follows: its pH value is around 8; water and the material are mixed together. The pump operates at a pressure of 7 kilograms, and the temperature is 126°C. The pump is made of stainless steel, and its impellers are of the semi-open type. The mechanical seal of the pump leaks frequently; it was repaired on June 1st, and it started leaking again on June 4th (the pump is used intermittently, not continuously). I would be extremely grateful if experts could help me analyze the reasons for this issue! ! !
Reply #22018-06-04
What flushing plan? Since the medium is a mixture of water and material particles, it is best to use the PLAN32 approach, with clean water as the flushing fluid.
Reply #32018-06-04
The pump has also experienced the issue of the impeller coming loose, as well as wear on the walls of the impeller
Reply #42018-06-04
Is the impeller coaxial with the motor and things like that?
Reply #52018-06-04
Why does the impeller fall off? The impeller is screwed on directly with threads; was it reversed when the pump was stopped? Is it the thread at the shaft end connected by a key that has broken?
Reply #62018-06-04
There are two issues: 1. Is the mechanical seal modular or non-modular? 2. Where is the leak? Is it at the mechanical seal and the pump cover end face, that is, the gland, or between the mechanical seal sleeve and the shaft?
Reply #72018-06-04
There is no stoppage in operation, nor any breaks; the fastening nuts on the shaft ends have not fallen off or become loose.
Reply #82018-06-04
Coaxial; there are no issues with the accessories or anything else
Reply #92018-06-04
Leaks occur in two areas: in some cases, the machine seal leaks water, while in other cases, the material leaks
Reply #102018-06-04
Could it be that the temperature of the material is too high – 126 degrees? Firstly, the material is at boiling point, which may lead to cavitation; secondly, thermal expansion and contraction can cause the tightening nuts to loosen

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