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The five-cylinder plunger pump does not deliver fluid

2018-09-27View Original

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It’s a five-cylinder piston pump; the hydraulic end has had its combination valve (the inlet and outlet valves combined together) replaced, as well as the springs, spring seats, and seals. The tank was also emptied. A filter was installed at the inlet side. After loading, the flow rate doesn’t increase, and the pressure gauge fluctuates severely; I’m not sure what the cause is
Reply #22018-09-27
1. Insufficient supply – check the inlet pipeline and inlet valve. 2. Leakage in the suction and discharge valves – check these valves as well as the valve discs. 3. There is air in the pump; remove it. Did this problem occur after you replaced the suction and discharge valve? If so, please check here.
Reply #32018-09-27
Yes, it appeared after all the parts were replaced
Reply #42018-09-27
Then check the parts you replaced: at the hydraulic end, the combined valve (the inlet and outlet valves combined together), the spring, the spring seat, and the gasket were replaced
Reply #52018-09-28
What is the pressure level indicated by the fluctuating pressure gauge? How can one determine whether there is a problem with the reading – by checking the flow rate downstream or by looking at the pressure gauge at the outlet?
Reply #62018-09-29
Check for any missing cylinders, and inspect the condition of a certain check valve
Reply #72018-09-29
I’ve found the cause: the gasket of the combination valve isn’t sealing properly. The pump has been in use for over a decade, and the steps inside the pump head have corroded; as a result, the thickness of the gasket is insufficient. A layer of PTFE plate was added behind the gasket, and now everything is fine
Reply #82018-09-29
I’ve found the cause: the gasket of the combination valve isn’t sealing properly. The pump has been in use for over a decade, and the steps inside the pump head have corroded; as a result, the thickness of the gasket is insufficient. A layer of PTFE plate was added behind the gasket, and now everything is fine
Reply #92021-01-23
The valve spring is broken, or the sealing surface of the check valve is damaged, resulting in leakage between high and low pressures

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