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If the intermediate-pressure reactor in the hydrogen production plant overheats, can medium-pressure steam be introduced?

2015-06-29View Original

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Have any of you technicians carried out such modifications before? ? ?
Reply #22015-06-30
Is the medium-pressure steam introduced directly? It doesn’t seem to have been modified in this way; it’s necessary to determine the cause of the overheating – high inlet temperature or excessive reaction heat – and take measures accordingly based on the specific situation
Reply #32015-06-30
Medium-pressure steam cannot be introduced directly; what is the cause of the over-temperature? (1) If the inlet temperature is high and the CO level at the medium-temperature conversion outlet is within acceptable limits, reduce the inlet temperature. (2) If the medium-temperature conversion catalyst has reached the end of its useful life, considering replacing it may be an option. (3) If the CO level at the medium-temperature conversion inlet is high, check the performance of the conversion catalyst, whether the water-to-carbon ratio is too low, whether the online display of the water-to-carbon ratio is accurate, and whether the temperatures at the inlet and outlet of the conversion process are appropriate. In short, a comprehensive analysis based on the specific circumstances is necessary to determine the appropriate course of action.
Reply #42015-07-01
It’s theoretically feasible. It’s not clear yet whether it’s actually useful in practice. The main question is what the specific overheating conditions under medium load are; could you provide a detailed explanation? Parameters such as gas volume, load, catalyst packing size, inlet bed temperature and outlet temperature, pressure, and hydrogen production scale are considered, followed by a comprehensive evaluation. Generally, in medium-temperature cases, overheating doesn’t occur, right? As an exception, you can contact the manufacturer of the medium-temperature catalyst to inquire about the relevant details.

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