HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

【Daily Question】November 9 – Sealed flushing plan PLAN53 (First 80 participants + 2 additional points for those who get it right; 3–8 wealth points extra)

2015-11-09View Original

Thread Content

This post was last edited by A Le on 2015-11-10 09:12. The Mechanical Section has introduced the \"Question of the Day\" feature, which not only helps to foster an active atmosphere for technical discussions and guide their direction but also provides users with financial rewards, enabling them to experience various cool features. 【Daily Question】In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, with the main difference lying in the methods used to apply pressure to the system. Among them, 53A is ( ), 53B is ( ), and 53C is ( ). A. Pressure is provided by a gas chamber accumulator. B. Pressure is provided by a piston-type accumulator. C. Pressure is provided by an external pressure source. Answer: CAB. Citing the analysis by [Desert Fish on Floor 3], the Plan53A, 53B, and 53C system solutions represent further improvements upon the original Plan53 system solution. API Solution 53A is applied to external seals that rely on a sealant system; through thermosiphon action, the pump efficiency ring design of the external seal (or other mechanisms) circulates the stirring heat and frictional heat generated by the external seal back to the sealant tank. After being cooled by water-cooled coils, this heat returns to the external seal chamber. Another function of this system is to lubricate the main sealing surface of the external seal. For the main seal, the direction of leakage is altered, with the sealant leaking from the main sealing surface into the internal seal chamber. The Plan53A system requires an external pressure source, usually nitrogen. It is recommended that the pressure of the isolation fluid be 1.5 Bar higher than that of the main sealing chamber. When the pressure in the main sealing chamber varies frequently or exceeds 500 Psi, a pressure regulator should be installed at the pressure source to ensure that the pressure of the isolation fluid remains 20–25 Psi higher than that of the main sealing chamber. In API Plan 53B, since pressure is applied directly using nitrogen, when the pressure exceeds a certain value, nitrogen penetrates into the sealing fluid, turning it into a gas-containing liquid. This not only affects the efficiency of the thermal cycling process, but more importantly, the gas-containing sealing fluid can cause gas to be released at the main sealing surface, leading to dry operation and thus failure of the seal. Therefore, there is a limit on the allowable operating pressure; usually, when the medium pressure is above 20 bar, the Plan 53A sealing system is not used instead the Plan 53B sealing system is employed, with a separately configured airbag-type accumulator providing the pressure source. The airbag prevents contact between nitrogen and the sealing fluid. Similarly, since there is no pressure source higher than that of the medium available on-site, the pressure source for the sealing fluid is provided by the airbag-type accumulator. Plan53B 5: air-bag type accumulator; API Plan53C. Due to the high pressure and significant fluctuations in the medium within the inner sealing chamber, the pressure of the secondary protective sealing fluid on the outside must be set at the highest level of these fluctuations, which results in the outer seal operating under high-pressure conditions on a regular basis. To address this issue, the Plan53C sealing fluid system is used, with a differential pressure cylinder providing the pressure for the sealing fluid at a ratio of 1:1.1. The larger cylinder of this differential pressure cylinder is connected to the main sealing chamber, while the smaller cylinder (with a piston rod) is connected to the sealing fluid. The pressure of the sealing fluid increases in proportion to the pressure in the main sealing chamber, by a factor of 1:1.1. Plan53C is suitable for applications involving high pressures and significant pressure variations. Requirements and tips for answering questions: Please reply with the answer you believe to be correct. If you provide a detailed explanation or analysis of the question or answer, an additional reward will be given. Extra rewards will be awarded if your answer is correct and your explanation is thorough and accurate. Feel free to answer the questions. Please note: We will close this thread after 24 hours, and at that time we will announce the best reply (the best assistance), as well as the answer and explanation. Do not submit answers repeatedly. As a reward for your effort, if you post a topic in this section within two days that provides a detailed explanation of the knowledge points related to this question, please reply or leave a comment in this post to inform us, and we will have a moderator award you + Charm. It is not allowed to simply copy and paste; original content is preferred, with at least some organization by the user along with personal insights. After registration, we will rank based on the content of the posts: the last-place contestant will receive +1 charm, the second-to-last +2 charm, and so on, with the highest score getting +5 charm. Other news: The “Active Experts and Weekly Stars” competition in the Machinery category has begun (click to learn more)
Reply #22015-11-09
In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, primarily due to the different methods used to apply pressure to the system. Among them, 53A is (C), 53B is (A), and 53C is (B)
Reply #32015-11-09
The last edit to this post was made by Desert Fish on 2015-11-9 at 09:45. In API682, the sealing flushing PLAN 53 scheme is divided into A, B, and C categories, with the main difference lying in the methods used to apply pressure to the system. Among them, 53A is (C), 53B is (B), and 53C is (A). A. Pressure is provided by a gas tank accumulator; B. Pressure is provided by a plunger-type accumulator; C. Pressure is provided by an external pressure source. New system options Plan53A, 53B, and 53C have been added, representing further improvements on the original Plan53 system. API Solution 53A is applied to external seals that rely on a sealant system; through thermosiphon action, the pump efficiency ring design of the external seal (or other mechanisms) circulates the stirring heat and frictional heat generated by the external seal back to the sealant tank. After being cooled by water-cooled coils, this heat returns to the external seal chamber. Another function of this system is to lubricate the main sealing surface of the external seal. For the main seal, the direction of leakage is altered, with the sealant leaking from the main sealing surface into the internal seal chamber. The Plan53A system requires an external pressure source, usually nitrogen. It is recommended that the pressure of the isolation fluid be 1.5 Bar higher than that of the main sealing chamber. When the pressure in the main sealing chamber varies frequently or exceeds 500 Psi, a pressure regulator should be installed at the pressure source to ensure that the pressure of the isolation fluid remains 20–25 Psi higher than that of the main sealing chamber. In API Plan 53B, since pressure is applied directly using nitrogen, when the pressure exceeds a certain value, nitrogen penetrates into the isolation fluid, turning it into a gas-containing liquid. This not only affects the efficiency of the thermal cycling process but, more importantly, the gas-containing isolation fluid can cause gas to precipitate on the main sealing surface, leading to dry operation and thus failure of the seal. Therefore, there is a limit on the operating pressure; usually, when the medium pressure is above 20 bar, the Plan 53A sealing system is not used instead, and the Plan 53B sealing system is employed, with a separately configured airbag-type accumulator providing the pressure source (see figure below). The airbag prevents contact between nitrogen and the isolation fluid. Similarly, since there is no pressure source higher than that of the medium available on site, the pressure source for the isolation fluid is provided by the airbag-type accumulator. Plan53B 5: airbag-type accumulator; API Plan53C. Due to the high pressure and significant fluctuations in the medium within the inner sealing chamber, the pressure of the secondary protective sealing fluid on the outside must be set at the highest level of these fluctuations, which means that the outer seal operates under high-pressure conditions most of the time. To address this issue, the Plan53C sealing fluid system is used, with a differential pressure cylinder providing the pressure for the sealing fluid at a ratio of 1:1.1. The larger cylinder of this differential pressure cylinder is connected to the main sealing chamber, while the smaller cylinder (with a piston rod) is connected to the sealing fluid. The pressure of the sealing fluid increases in proportion to the pressure in the main sealing chamber, by a factor of 1:1.1. Plan53C is suitable for applications involving high pressures and significant pressure fluctuations. Another major function of the Plan53 series 6 unit is to issue an alarm and enable automatic switching to Plan53C when the pressure of the isolation fluid (gas) drops below the pressure of the medium, or when the liquid level exceeds the value allowed by the level switch
Reply #42015-11-09
In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, primarily due to the different methods used to apply pressure to the system. Among them, 53A is (C), 53B is (A), and 53C is (B). A. Pressure is provided by a gas tank accumulator. B. Pressure is provided by a piston-type accumulator. C. Pressure is provided by an external pressure source
Reply #52015-11-09
In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, primarily due to the different methods used to apply pressure to the system. Among them, 53A is (A. Pressure provided by a gas chamber accumulator), 53B is (B. Pressure provided by a piston-type accumulator), and 53C is (C. Pressure provided by an external pressure source)
Reply #62015-11-09
Among them, 53A is (C), 53B is (A), and 53C is (B)
Reply #72015-11-09
In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, primarily due to the different methods used to apply pressure to the system. Among them, 53A is (C. Pressure provided by an external pressure source), 53B is (A. Pressure provided by a gas chamber accumulator), and 53C is (B. Pressure provided by a plunger-type accumulator)
Reply #82015-11-09
【Daily Question】In API682, the seal flushing PLAN 53 scheme is divided into A, B, and C, with the main difference lying in the methods used to apply pressure to the system. Among them, 53A is (C), 53B is (B), and 53C is (A). A. Pressure is provided by a gas tank accumulator. B. Pressure is provided by a piston-type accumulator. C. Pressure is provided by an external pressure source

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.