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Regarding the alarm self-check, has anyone purchased standard gas?

2016-06-25View Original

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Factory alarms are considered instruments that require mandatory external inspection, and there is no doubt about this. On this basis, we used to conduct internal inspections of these instruments twice a year, but these inspections were largely a formality (involving simple tests followed by the filling out of maintenance records). Let’s briefly discuss the methods we used for testing in the past, namely the internal inspection process: for toxic gas detectors—specifically those for chlorine—we used a small bottle containing liquid chlorine; we walked around with these detectors, and if they triggered an alarm, it meant the device was qualified. For flammability detectors – methanol – just pass it over a lighter without a striker; if an alarm is triggered, it means the test is successful. Fill in the debugging records and reports, and sign for process confirmation. What are the engineers’ views on the process of debugging and calibrating alarms in factories? Is it necessary to purchase standard gas? Is there a requirement for a calibration cycle, or is it just sufficient to perform adjustments before driving? I hope you will kindly share your insights; let’s discuss together! Automatic control instruments
Reply #22016-06-25
I humbly seek advice from my fellow engineers……
Reply #32016-06-25
Buy it, it’s not cheap. Things related to toxic and flammable gas alarms all involve reference gases. I can’t be careless. There is also the need to keep records, and in some areas, probes are required to be replaced regularly.
Reply #42016-06-25
They put such care into internal inspections; it seems like they’re a big company
Reply #52016-06-25
What matters for the safety of on-site maintenance personnel is not the size of the plant, but rather the level of attention given to management.
Reply #62016-06-25
It needs to be calibrated in accordance with JJG 693-2011 \"Test Regulations for Flammable Gas Detection and Alarm Devices\".
Reply #72016-06-25
That makes sense, but safety measures are often just a formality. Are measurement, instrumentation, and control handled by separate teams in your place? Which department is responsible for internal inspections? Who performs the internal inspection? Instrument technician? Instrument engineer? Still a metrology engineer?
Reply #82016-06-25
What **procedures** should be followed for internal inspections in chemical plants? ? ? They come to the metrology lab without referring to the **procedures... Are you an instrumentation technician at the factory? Is the internal inspection in your company carried out in accordance with **standard procedures? Is the air-to-gas ratio I set myself more complete than that of the measurement station? What is the internal inspection cycle? Is an external inspection still needed?
Reply #92016-06-25
Our company has always used standard gas self-inspection

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