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Leak-sealing fixture

2024-01-14View Original

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Ladies and gentlemen: There is a slight internal leakage at a valve located at the top of the pressure vessel; ammonia is escaping from the threaded connection at the valve’s outlet. Since the valve cannot be fully closed, it was not possible to disassemble it in order to tighten the threads and stop the leakage. Therefore, a fixture was created, and it has worked very well – the leakage has been stopped. Some people say that this fixture cannot be installed, and that it will operate with defects if installed, posing a serious hazard? I’m a bit puzzled and would like to ask everyone how pressure-containing leak sealing is handled in factories. Are there any regulations regarding leak sealing clamps as potential serious hazards?
Reply #22024-01-14
Plugging leaks under pressure refers to the process of sealing leaks while the equipment or pipelines are still in operation. If properly designed and installed, leak-sealing clamps can serve as a temporary solution, but they are not a long-term fix. It may be considered to be running with defects, as the underlying problem has not been resolved, posing certain security risks. In many cases, especially when dealing with pressure vessels and hazardous materials, any temporary repair measures must be carried out in strict accordance with safety regulations, and usually require approval or supervision from the relevant authorities. Continuing to operate while sick may violate industrial safety regulations; specific requirements should be referred to local safety regulations and industry standards. If the fixture used is a temporary measure that can reduce leaks until the valve is replaced or fully repaired, it is still best to consult professionals and communicate with regulatory authorities to confirm compliance, as well as the time limits for its use and the safety requirements. Avoid greater security risks caused by temporary solutions. .
Reply #32024-01-16
Therefore, it is important to choose valves that can be opened and closed frequently over a long period of time while still maintaining good sealing performance. If you need it, feel free to contact me for the relevant information
Reply #42024-01-18
Plugging leaks under pressure requires a special permit from qualified workers; it is considered a specialized type of work, and one cannot simply use some tools to carry out the task. What you’re doing is definitely not compliant with regulations
Reply #52024-01-19
This post was last edited by pzhmotor on 2024-1-19 09:53. Plugging leaks under pressure is a highly specialized task, and due to improper procedures, there have been numerous safety accidents in recent years. The “Haoye Chemical Co., Ltd. 1.15 accident” in 2023 was a severe incident that occurred during the fourth consecutive attempt at leak sealing. I noticed that in the post-incident reports and related documents, some explicitly mention “illegal sealing to stop leaks”. Most emphasize \"inadequate risk assessment and control measures,\" \"removing pressure and sealing leaks,\" \"preventing operation in a faulty state,\" and \"establishing record-keeping systems for thorough rectification.\" Clamps, leak-sealing materials, strength assessment of defect areas, and work plans all require specialized knowledge and involve uncertainties. After a minor leak occurred in the external pipes of our boiler earlier, we immediately called for help from HaiChuan and hired professional leak-fixing technicians to address the issue. As a temporary measure, it works quite well. The furnace needs to be shut down for up to about 10 days in order to carry out thorough cleaning... Those guys said that it’s now very difficult to obtain the special permit required for carrying out leak-sealing work. I don’t dare to do that now; I’m worried about taking risks regarding safety and equipment management. Only low-risk tasks such as working with low-pressure pipes can be done. (The forum has many books and materials on plugging leaks under pressure)
Reply #62024-01-21
This kind of temporary leak sealing is generally done to buy time for shutdown and maintenance. The fear is that a temporary fix might work well, only to end up becoming a permanent solution.
Reply #72024-01-23
Plumbing sealants can cause the pipes to deform; the forces at play are complex, and they also do not prevent further corrosion and wear of the pipes. It’s absolutely not enough to simply seal the leak and think everything is resolved – it’s necessary to stop the system from operating as soon as possible and address the issue thoroughly. It is recommended to use sealant combined with fiber cloth for sealing, which is similar to applying plaster

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