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What are the causes of failure in the seal of an ammonia compressor?

2018-01-11View Original

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The ammonia compressor seal at Dalian Refrigerator Factory has failed; the manufacturer has come multiple times to provide guidance on assembly, but oil leakage persists, and there is no solution. I have taken it apart for inspection now, and the situation is as shown in the picture. Please help analyze the cause?
Reply #22018-01-11
This post was last edited by Chu Tianbi on 2018-1-11 at 17:29. Can’t upload images?
Reply #32018-01-12
It feels a bit rough; I wonder if the shaft runout value has been checked
Reply #42018-01-12
Both the moving ring and the stationary ring contact surfaces are worn, but the wear mechanism is unknown It reached this state in just 1 month; under normal circumstances, it would take 4 years before such surface wear would occur
Reply #52018-01-12
Considering material issues, ammonia may be corrosive to sealing materials, causing pitting
Reply #62018-01-12
The image above shows the new seal; it has reached this condition after just one month of use – the rotating and stationary rings are worn out, resulting in oil leakage; This afternoon, an old unit was disassembled for comparative inspection, and a hardness test was conducted. The results showed that the hardness values of the stationary and rotating rings in the new seals were lower than those in the old seals; it seems the problem has been identified to some extent
Reply #72018-01-12
What material is the static ring made of? Judging from its color, it’s probably a copper alloy; ammonia corrodes copper
Reply #82018-01-13
Check to see if there are any deviations, and whether it matches the dimensions in the drawings
Reply #92018-01-14
The stationary ring is made of copper, and it is true that ammonia can corrode copper:handshake

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