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A few questions regarding the heat-treated test plates?

2022-06-17View Original

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Question 1: Heat treatment of pressure vessels is divided into stress-relief heat treatment and heat treatment to restore/improve the mechanical properties of the material. I would like to know the difference between the two. To which category do the overall heat treatment of general pressure vessels or the heat treatment of tube banks in heat exchangers belong? Question 2: Is it necessary to use heat treatment test plates for equipment heat treatment? If the drawings do not require the production of test specimens, and the medium is not highly hazardous, and the drawings specify overall heat treatment, is it necessary to produce test specimens? Question 3: Do heat treatment test plates not require inspection by a testing institute, and is the processing of heat treatment test pieces the same as that of product test plates?
Reply #22022-06-17
1. It is difficult to accurately describe the difference between stress-relief heat treatment and heat treatment aimed at restoring/improving mechanical properties, as some heat treatments that restore a material’s mechanical properties can also serve to relieve stress. In simple terms, the purpose of stress-relief heat treatment is to eliminate the internal stresses generated during the manufacturing process (including cold deformation and welding). On the other hand, the main goal of performance-restoration heat treatment is to restore the material’s heat-treated state or its performance parameters, as these are altered during manufacturing or as a result of reduced performance levels in the material. As for heat treatment aimed at improving the mechanical properties of materials, it is generally applied to individual components in order to enhance parameters such as hardness, impact toughness, and tensile strength. Common heat treatment methods for improving material mechanical properties include quenching and tempering. What we generally refer to as overall heat treatment for pressure vessels and heat treatment for tube boxes both fall under the category of post-weld stress-relief heat treatment. 2. GB150.4 provides clear guidelines regarding whether heat treatment test plates are necessary. Generally, no separate heat treatment test plate is required for stress-relief heat treatment; if a test plate is needed for the equipment itself, it should undergo stress-relief heat treatment in the same furnace as the actual product. Heat treatment aimed at restoring or improving the mechanical properties of materials requires the use of heat treatment test plates. These test plates can be prepared separately or in conjunction with the product test plates; however, those prepared together must have the ability to represent both the product test plates and the heat treatment test plates. 3. If heat-treated test plates are to be prepared, these plates also fall within the scope of inspection required by the boiler inspection agency. The preparation and processing of heat-treated test pieces are governed by the relevant requirements specified in GB150.4, which are quite clear.
Reply #32022-06-17
I’ve learned from it; I roughly understand now. Thank you
Reply #42025-06-19
Third question: If your equipment is subject to inspection by the Pressure Vessel Inspection Agency (Special Inspection Institute), then the heat treatment test plates should also be inspected by that agency. If the equipment is not classified as such and therefore not under the supervision of the Pressure Vessel Inspection Agency (Special Inspection Institute), is it still necessary to inspect the test plates?
Reply #52026-03-30
The fact that it is not under the supervision of a boiler inspection agency does not mean that quality control is not necessary for the test plates
Reply #62026-04-13
Looking at the factory’s quality plan, it’s very detailed.

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