Thread Content
“Contents of the “three-level maintenance system”: 1. Routine maintenance – Before and after shifts, operators carefully inspect the equipment, wipe down all its parts, and apply lubricant to keep it tidy, clean, lubricated, and safe at all times. And carefully keep proper inspection records and shift handover records. In the event of a malfunction in the equipment in the class, report the issue promptly, participate in troubleshooting, record the time and cause of the malfunction, and verify the effectiveness of the repairs. 2. Level 1 maintenance: Performed mainly by operators, with the assistance of maintenance technicians; involves the scheduled partial disassembly of the equipment, inspection, and cleaning of specified parts ； Clear oil passages and pipes, replace or clean oil lines, oil felt, and filters ； Adjust the clearance between various parts of the equipment and tighten all components of it. 3. Secondary maintenance: Focuses on repairs and is included in the equipment maintenance plan; involves partial disassembly, inspection, and repair of the equipment ； Replace or repair worn parts, clean and change the oil ； Inspect and repair the electrical components ； Achieve local restoration accuracy to meet the minimum requirements for the machined parts. The contents of “three good practices” and “four skills”: A three-level maintenance system should be implemented, and operators must meet the requirements of “three good practices” and “four skills” when operating equipment: 1. Contents of “three good practices”: (1) Proper management: Consciously abide by the system of assigning specific persons to specific machines, use equipment only with an operation permit, and avoid using other people’s equipment indiscriminately ； Take good care of tools and accessories to prevent loss or damage, and keep them neatly arranged ； The safety protection devices are complete and functional ； The lines and pipes are intact. (2) Proper use: Ensure the equipment operates without defects, is not used beyond its capacity, and is not applied to tasks for which it is too large or too small ； Comply with operating procedures and maintenance regulations ； Take good care of the equipment to prevent accidents. (3) Repair: According to the scheduled maintenance time ； Shut down for repair ； Actively cooperate with maintenance workers, and participate in the secondary maintenance of equipment, as well as major and medium-scale repairs and the final inspection and testing after completion. 2. Content of the “four skills”: (1) Ability to use: Be familiar with the equipment’s structure, and understand its technical specifications and operating methods ； Understand the processing techniques and use the equipment correctly. (2) Proper maintenance: Fill and change oil correctly according to the lubrication schedule, keep the oil passages unobstructed, and maintain cleanliness of oil lines, gaskets, and filters ； Clean thoroughly to keep the equipment clean both inside and outside, free from oil stains and dirt, so that the paint shows its true color and the metal is visible ； Perform level 1 maintenance as specified. (3) Ability to conduct inspections: Understand the accuracy standards for equipment, know the accuracy inspection items related to the manufacturing process, and be able to make appropriate adjustments ； The safety protections and insurance devices will be checked. (4) Fault elimination: It is able to detect abnormal conditions in the equipment through unusual sounds, temperatures, and operating patterns, determine the location and cause of these abnormalities, and take timely actions to eliminate the faults ； In the event of an accident, participate in the analysis to determine its causes, learn from the experience, and implement preventive measures.