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Heat exchanger leak detection

2017-07-11View Original

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The shell-and-tube heat exchanger has dimensions of φ700×6000; it has been filled with water and pressurized to 0.4 MPa, yet no leaks were detected. I would like to ask everyone how to carry out a leak test?
Reply #22017-07-11
Sure, are there any gaps? Ammonia leakage can be used; for the method, see Appendix of HG/T20584.
Reply #32017-07-11
Should it be the tube side or the shell side that is checked? . . For the shell side, apply foam water at the pipe ends and welds; for the tube side, submerge it in water to check for any leaks first. . .
Reply #42017-07-11
Should it be the tube side or the shell side that is checked? . . For the shell side, apply foam water at the pipe ends and welds; for the tube side, submerge it in water to check for any leaks first. . .
Reply #52017-07-11
Should it be the tube side or the shell side that is checked? . . For the shell side, apply foam water at the pipe ends and welds; for the tube side, submerge it in water to check for any leaks first. . .
Reply #62017-07-11
Water has been filled to full, and the pressure is being increased further to 0.4 MPa; air cannot be used for pressurization.
Reply #72017-07-11
Remove the end cap, fill the shell side with water and apply pressure to determine which pipe is leaking; to inspect the welds, fill the shell side with industrial air and apply foam water to the weld areas
Reply #82017-07-11
For routine pressure testing, the pressure is increased to 1.25 times the operating pressure, and the pressure is held for 30 minutes; if there is no significant drop in pressure, it is considered successful.
Reply #92017-07-12
We all introduce nitrogen into the shell side and then spray soapy water on the head; if there is a leak, it’s easy to detect

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