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Brief Analysis of the Causes of Deviation or Tooth Jumping in Belt Conveyors and Optimized Design

2017-12-06View Original

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In daily use, some customers report that the belt conveyor experiences deviation or tooth skipping. First of all, when purchasing a belt conveyor, it is necessary to choose a reputable company, as only such companies can provide qualified products. If deviation or skipping occurs after use, adjustments should be made from the following aspects. (1) For the belt conveyor, first measure the perpendicularity of the drive shaft, the driven shaft, and the side walls, ensuring that they form a 90° angle with each other. (2) The belt conveyor is used to measure the horizontal and vertical alignment of the machine frame, in order to prevent the occurrence of a \"parallelogram\" shape in the frame. (3) The tension on both sides of the mesh belt or chain of the conveyor belt type conveyor should be adjusted synchronously, to avoid one side being tighter than the other. (4) Check on the belt conveyor whether the belt pitch matches the sprocket pitch. As long as there are no errors in the parameters of the belt conveyor, there will be no issues with deviation or skipping of teeth. When it comes to belt conveyors, they are well-known in any industry that involves material transportation. Their design, performance, and service life have all been recognized as satisfactory, and belt conveyors have proven their worth in the transportation industry thanks to their unique characteristics. Despite its many advantages, belt conveyors do have their shortcomings. Based on feedback from users over the past few years, there is still room for improvement in terms of design, noise levels, and aesthetics. In the current conveyor market, there is an increasing demand for belt conveyors, and the number of manufacturers is also rising. However, most of them are what could be described as \"improvised craftsmen\" – there is still a significant gap in terms of research and development, and they merely imitate existing solutions. The initial design of a belt conveyor is crucial to its performance; a proper design and professional manufacturing are the foundation of a belt conveyor’s quality. A good design is not only durable but also low in energy consumption and noise, attractive in appearance, and can be used in conjunction with complete production lines.

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