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Analysis of Key Innovations in the Structure and Design of Air-cushion Belt Conveyors

2021-06-02View Original

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1 It comes with a built-in material cleaning head module; the head is designed in a modular format, which facilitates transportation and installation. The head is designed with a fully sealed structure, and an automatic scraper device is installed on the return path to sweep the ash that falls onto the return belt surface into the funnel at the head, thereby preventing dust accumulation. The head funnel is designed in a parabolic shape based on the material properties, to prevent the material from impacting the funnel walls. 3 It comes with a built-in material-clearing tail module; the entire design is modular, facilitating transportation and installation. The tail features a fully sealed design, ensuring environmental protection and safety. An annular bucket elevator is installed at the tail to enable automatic ash removal there. A manual dust removal drawer is located on the bottom side of the tail, facilitating regular cleaning of the dust accumulated there. 4. For the air supply module, it is necessary to develop a mathematical model that appropriately matches air volume and pressure – by taking into account factors such as the properties of the material, its particle size, the amount transported, the transport speed, and the working environment, a sophisticated calculation program can be created to achieve a more accurate matching of air volume and pressure. It is necessary to develop new types of fans that are well-suited to the characteristics of air-cushion belt conveyors in order to improve their technical performance. 5 Feeding section module: Based on design experience and market application feedback, it is necessary to adopt a modular design for the feeding section of the air cushion conveyor. The feeding section module mainly consists of a dust-suppressing boot-shaped hopper, along with front and rear baffles that create a relatively enclosed space. The main innovative features of the boot-shaped hopper design are: buffering, centering, and preventing deviation; guiding flow, and preventing material jamming; as well as dust suppression

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