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Common types of equipment corrosion in chemical enterprises and material selection

2023-04-26View Original

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In chemical plants, many devices are exposed to various corrosive substances such as acids, bases, and salts. Prolonged corrosion can cause damage to equipment; therefore, the corrosion resistance of materials must be taken into consideration when selecting equipment. The types of corrosion of equipment can be divided into three categories: electrochemical corrosion, chemical corrosion, and physical corrosion. Electrochemical corrosion refers to the process in which, when a metal surface comes into contact with a medium, metal ions in that medium undergo redox reactions at the metal surface, causing part of the metal surface to dissolve and thus leading to damage to the equipment. Common types of electrochemical corrosion include copper-zinc couple corrosion and rusting. When selecting materials, it is necessary to consider their potential position in the medium to prevent battery corrosion. Chemical corrosion refers to the chemical reaction that occurs between a medium and the material of equipment as a result of chemical reactions, causing the material to lose its original properties and gradually be damaged. Common chemical corrosions include acid corrosion, alkali corrosion, salt corrosion, etc. When selecting materials, their chemical reactivity with the medium must be taken into account to prevent equipment damage caused by chemical reactions. Physical corrosion refers to the damage caused to equipment materials by physical factors such as suspended particles and friction present in the medium. Common forms of physical corrosion include wear and erosion corrosion. When selecting materials, it is necessary to consider their physical properties such as hardness, wear resistance, and impact resistance, in order to prevent equipment damage caused by physical factors. Common equipment materials include stainless steel, nickel, titanium, alloys, plastics, etc. When selecting materials, factors such as corrosion resistance, physical properties, and ease of processing must be taken into account. Strict testing and monitoring are carried out during the production process to ensure the quality of the equipment materials. In addition to selecting appropriate materials, chemical companies also need to regularly maintain, replace, and upgrade their equipment to ensure its efficiency and safety in operation. At the same time, careful maintenance of the equipment is also required during operation to prevent unnecessary damage. --

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