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Non-destructive testing issues for containers with a diameter less than 800

2023-04-25View Original

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There is currently a small storage tank whose shell is made of seamless steel pipes with a diameter of 273 mm and a thickness of 7 mm; the material used is 20#, the design pressure is 2.5 MPa, and the requirement for welds of category B is RT20%. Question 1: In accordance with the requirements for local radiographic or ultrasonic testing in GB/T 150 10.3.2. For non-low-temperature vessels, the inspection length shall be not less than 20% of the length of each weld joint, and in all cases shall not be less than 250 mm. With a focal length of 500, it can be calculated based on a maximum single exposure length of 214 mm. Using 300 mm film, will this meet the requirements, or is it still necessary to use film with a length of at least 250 mm? Two rolls of 180 mm film should be used. Question 2: According to GB/T 150 103.4, for the final ring welds that seal cylinders and heads with a diameter of no more than 800, when a single-sided butt weld joint without gaskets is used and radiographic or ultrasonic testing is not possible, testing may be omitted; however, gas shielded welding must be used for the root pass. If I use a single-sided welded butt joint with a gusset plate structure, is it also permissible to skip testing? Gas shielded welding specifically refers to TIG welding, but CO2 gas shielded welding is also acceptable.
Reply #22023-04-25
Question 1: According to the requirements of GB/T 150 10.3.2, for containers with a diameter of less than 800 mm, the inspection length for the welding joints of non-low-temperature containers shall be no less than 20% of the length of each welding joint, and in any case shall not be less than 250 mm. Since the diameter of this tank is 273 mm and radiographic inspection is carried out using a focal length of 500, the maximum single exposure length is 214 mm, which fails to meet the minimum inspection length requirement. Therefore, it is necessary to follow the requirement of not less than 250mm, and shoot 2 rolls of film at 180mm. Question 2: According to the requirements of GB/T 150 103.4, for the final circumferential weld of cylinders and heads with a diameter not exceeding 800 mm, when a single-sided butt weld joint without gussets is used and radiographic or ultrasonic testing is not possible, testing may be omitted; however, gas shielded welding must be used for the root pass. If a single-sided welded butt joint with a gusset plate structure is used, testing may also be omitted. Gas shielded welding can be either TIG welding or carbon dioxide gas shielded welding. .

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