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【Frontiers in HaiChuan Chemical Technology】Synthesis of high-purity phase metal intercalide catalysts: Tsinghua team makes significant progress in the research on selective hydrogenation of alkynes

2025-07-21View Original

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Recently, the teams led by Wang Tiefeng and Lan Xiaocheng from the Department of Chemical Engineering at Tsinghua University have made significant progress in the research on selective hydrogenation of alkynes. The research team proposed a synthesis strategy for high-purity intermetallic compound catalysts, developed high-performance intermetallic compound catalysts and a new liquid-phase hydrogenation process for the hydrogenation of concentrated acetylene to produce ethylene. By further integrating technologies such as the hydrogenation of high-concentration acetylene with those for the partial oxidation of natural gas to produce acetylene and formylation, they developed a technological chain for producing high-value polymer monomers using natural gas as a raw material. The selective hydrogenation of acetylene is a key reaction in the purification of ethylene in the petrochemical industry; it is also a potential method for integrating processes that produce acetylene from biomass, coal, or natural gas, thereby enabling the production of ethylene through non-petroleum routes. Wang Tiefeng and Lan Xiaocheng’s team, together with Professor Chen Jingguang from Columbia University, published a comprehensive review article in Chemical Society Reviews titled “Recent Advances in Thermocatalytic Acetylene Selective Hydrogenation,” which summarizes the progress made in recent years regarding catalyst development and research on reaction mechanisms for the selective hydrogenation of acetylene. The study systematically reviewed the calculation criteria for conversion and selectivity in this reaction system, focusing on the structural morphology of the catalyst active sites. The investigation of these active sites was divided into four categories: single-metal sites, disordered alloy sites, ordered intermetallic compound (IMC) sites, and single-atom (SA) sites ; It emphasizes the relationship between catalyst structure and performance, as well as the role of different active metals in improving ethylene selectivity and catalytic activity. Furthermore, the paper summarizes the mechanisms by which catalyst supports and additives exert their effects, and discusses in depth the current challenges in understanding these mechanisms and designing catalysts, as well as future research directions, with the aim of providing guidance for further innovation in this field.
Reply #22025-07-21
Over the years, this team has conducted in-depth research on the alkyne hydrogenation system and achieved a series of important advancements. To suppress C-C coupling side reactions, improve ethylene selectivity, and enhance catalyst stability, the team proposed a synthesis strategy for high-purity phase intermetallic compound catalysts. By taking advantage of the orderly arrangement of atoms in these intermetallic compounds, they were able to regulate the electronic properties and geometric structure of the active metals, thereby achieving the controlled preparation of high-purity phase intermetallic compounds and significantly improving the catalytic performance. Relevant findings have been published in journals such as Chemical Science and ACS Catalysis. For the non-petroleum routes to produce ethylene from biomass, coal, or natural gas via acetylene, the team overcame the challenges posed by harsh conditions such as high acetylene/carbon monoxide concentrations in the feed gas. Building on their expertise in the theoretical research and engineering scaling of slurry bed reactors, they developed a new liquid-phase hydrogenation technique for the production of ethylene from acetylene; the related findings have been published in journals such as the Chemical Engineering Journal, Industrial & Engineering Chemistry Research (IECR), and Carbon Future. Synthesis strategies for high-purity intermetallic compounds (left) and the electronic structure of intermetallic compounds (right). The team further integrated high-concentration acetylene hydrogenation technology with methods such as partial oxidation of natural gas to produce acetylene and formylation, thereby developing a technological chain for producing high-value polymer monomers from natural gas as raw material. This industrial chain starts with natural gas, and focuses on developing the following key technologies: partial oxidation of natural gas to produce acetylene ; Selective hydrogenation of high-concentration acetylene to produce ethylene ; Heterogeneous olefin formylation reaction technology ; Oxidative esterification continuous reactor technology. Among them, the natural gas partial oxidation reactor and the oxidative esterification continuous reactor have been industrialized at a scale of tens of thousands of tons.
Reply #32025-07-21
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