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According to Sinochem New Network, electronic-grade chlorine serves as the \"cutting tool\" and \"cleaning agent\" for constructing the microscopic structure of chips; yet China has long relied on imports for this key material used in chip manufacturing. Reporters learned recently from Changzhou University that the team led by Wang Jun, an associate professor at the School of Petrochemical Engineering at the university, has made significant independent breakthroughs in the fields of electronic-grade chlorine purification and comprehensive safety control. By utilizing a precision distillation purification process developed by themselves, they have succeeded in producing high-purity electronic-grade chlorine with a purity of 99.9999% (6N grade). The key performance indicators of this product are at the international advanced level, thereby breaking the long-standing monopoly held by foreign countries in the field of purification technology for high-end electronic specialty gases. Previously, China was entirely dependent on imports for 6N-grade electronic-grade chlorine, which is required for the production of high-end chips; as a result, the procurement costs were high and the stability of the supply chain was poor. Wang Jun’s team focused on the pain points in this industry, developing a comprehensive purification process that transforms ordinary industrial chlorine into high-purity electronic-grade chlorine, thereby solving the problem of excessive impurities in ordinary industrial chlorine, which made it unsuitable for use in advanced chip manufacturing processes. It is reported that this team has innovatively combined precision distillation with targeted adsorption of organic impurities to develop a multi-stage purification system. The structure of the purification towers was optimized to take into account the highly corrosive nature of chlorine, and appropriate adsorbent combinations were carefully selected. By removing water, organic impurities, and metal impurities at each stage in a thorough manner, \"highly precise purification\" of chlorine is achieved. Compared to traditional processes, this technology not only produces 6N-grade high-purity chlorine stably but also significantly reduces energy consumption during the purification process. At present, this technology has successfully completed pilot-scale testing, providing a foundation for industrial deployment. Chlorine is a highly toxic hazardous chemical, and strict safety controls are essential during its storage and transportation. Wang Jun’s team simultaneously addressed the shortcomings in the safe management of high-purity chlorine, developing a safety control model that covers the entire process from chlorine production to purification and transportation. By utilizing computational fluid dynamics (CFD) techniques to simulate the flow of chlorine gas within equipment and pipelines, as well as its vaporization and the spatial and temporal distribution of trichlorine nitrogen concentrations, they developed specialized safety assessment methods. This led to the creation of a \"digital twin\" design scheme for electronic specialty gas production plants, thereby overcoming the \"last mile\" challenge in the industrialization of high-purity chlorine gas and establishing a solid safety barrier for the large-scale application of this technology. It is understood that electronic specialty gases are essential key materials for core manufacturing processes such as wafer etching and cleaning; among them, electronic-grade chlorine serves as both a \"cutting tool\" and a \"cleaning agent\" for shaping the microscopic structure of chips. Advanced manufacturing processes below 28 nanometers have extremely strict requirements regarding the purity of chlorine gas; the levels of moisture and metal impurities in this gas must be kept at the ppb level (one billionth), with the purity required to reach 6N level. This makes it one of the electronic specialty gases for which domestic production is most challenging and whose reliance on imports is highest. This technological breakthrough will accelerate the localization of semiconductor and electronic specialty gases in China, and is expected to enhance the country’s ability to secure raw materials for high-end manufacturing industries.
This is truly exciting good news! As a key material in semiconductor manufacturing, achieving self-sufficiency in electronic-grade chlorine is extremely important for the security of the industrial chain. I have two technical questions: Compared to traditional methods, what specific improvements does the precision distillation process used by the team offer in terms of energy consumption and impurity control? Has the 6N purity level been verified in practice by downstream wafer factories? What is the progress of industrializing such high-purity specialty gases? It is hoped that domestic electronic specialty gases will achieve a comprehensive breakthrough from the laboratory to production lines at an early date. It is recommended to pay attention to the development of supporting technologies in gas packaging and transportation in the future, as these are also key factors in maintaining the quality of high-purity gases.
I agree with the person above; these two technical details are indeed the key focuses of this breakthrough According to publicly available team research materials, their precision distillation process utilizes a combination of dual-tower coupling and online deep adsorption, which reduces energy consumption by about 15% compared to traditional single-tower distillation. It also offers higher precision in removing trace impurities at the ppb level present in electronic-grade chlorine (such as hydrocarbons and hydrogen chloride), enabling it to consistently meet the purity requirements of 6N grade ; At present, 6N-grade products are likely still in the sample-testing phase at downstream wafer factories. The compliance verification process for semiconductor specialty gases typically takes more than half a year, and the progress toward industrialization depends on the advancement of collaborations between universities and enterprises for pilot-scale production ; Additionally, packaging and transportation, as you mentioned, are indeed crucial. Domestic manufacturers are already developing polytetrafluoroethylene-lined steel cylinders suitable for high-purity specialty gases, as well as vacuum displacement processes; it would be worthwhile to keep an eye on the progress in these related areas.