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Introduction to float level gauges

2017-03-08View Original

Thread Content

  As times continue to evolve, industrial production places higher, newer, and more stringent demands on the instruments used. These requirements include faster speeds, greater sensitivity, improved stability, easier operation, lower costs, and reduced environmental impact. Among level measurement instruments, the float level gauge is a simple yet practical device that is widely used.   Float level gauges often exhibit intermittent performance issues during operation, and in most cases such problems are caused by poor contact or weak soldering; in such situations, the method of tapping or applying pressure can be used to resolve the issue. In this method, the plug-in board or components are gently tapped with a small rubber tip or another striking object to see if it causes errors or shutdown failures. The so-called “manual pressing” involves, when a fault occurs, turning off the power supply and then manually pressing the connected components, as well as the plugs and sockets, firmly together, before turning the power on again to see if the fault is resolved. If it is found that tapping the casing works normally but stops working when tapped again, it is best to reseat all connectors firmly before trying again; if that still doesn’t work, then other methods will have to be employed.   Secondly, the observation method can be used; the so-called observation method involves making use only of vision, smell, and touch. Sometimes, damaged components will change color, develop bubbles, or show burnt spots; burned-out devices emit a distinct odor; short-circuited chips become hot; and poor soldering or desoldered areas can be seen with the naked eye.   The replacement method involves having two float level gauges of the same model, or sufficient spare parts, so that a good spare part can be used to replace the corresponding component in the faulty unit, in order to determine whether the fault is resolved.   There is also the cooling method. Due to the high ambient temperatures in summer, along with long working hours, certain malfunctions can occur. When such issues arise, how can we cool down the system? This phenomenon is caused by poor performance of certain ICs or components, as their temperature-related parameters do not meet the required standards. To determine the cause of the fault, the temperature rise and fall method can be used. The so-called cooling method involves, when a fault occurs, using cotton fibers to apply anhydrous alcohol to the area where the fault might be present in order to cool it down, and then checking whether the fault is resolved. By \"raising the temperature,\" it means artificially increasing the ambient temperature; for example, using a soldering iron to heat up the suspicious area (be careful not to raise the temperature too much, as this could damage normal components) to see if the fault occurs.   The above are some common methods for detecting instrument faults; mastering a couple of them will ensure that you’re not at a loss when faced with problems.
Reply #22017-03-09
This thing seems to be of little use; we hardly ever see it in our office. The main problem is that it’s too unstable and unreliable
Reply #32017-03-09
Thank you for sharing; it can be useful for maintenance

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