HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

Sharing of some incidents that occur when there are faults with the “special” accessories of control valves

2017-03-25View Original

Thread Content

There are many types of control valve accessories; the most common ones include filter pressure reducers, solenoid valves (including air-operated valves), valve positioners, and feedback devices. Accessories such as lock valves (positioning valves, locking valves), accelerators, pneumatic converters, quick-release valves, and check valves are used relatively less often. These less common accessories are employed when there are special requirements for control valves, such as the need for \"three-break protection\" or control features like fast opening and slow closing. So, in the daily maintenance work on site, what kind of \"strange\" troubleshooting experiences have everyone had? How was the problem diagnosed at that time? And then how was it solved? I believe that the failures associated with such “special” attachments are mostly very serious production incidents, and every company experiences an countless number of such incidents each year. Let’s all pool our ideas and share some case studies, so that we can use them as a basis for reflecting on similar accidents!
Reply #22017-03-25
Let me start with one example: the anti-surge valve of the coking rich gas compressor opened fully suddenly, causing significant fluctuations in flow rate. The underlying cause was a fault in the quick-release valve in the gas circuit, which led to the valve opening fully. The quick-release valve has not been moved since it was first used, which has led to problems due to lack of maintenance over time.
Reply #32017-03-27
In a certain unit, the emergency discharge valve at the top of the tower opened unintentionally (FO) due to a fault in the hold-down valve of the pneumatic actuator. Post-inspection revealed that the diaphragm in the hold valve had aged and become damaged, causing the hold valve to malfunction!
Reply #42017-03-27
We have an NV vent valve for MAC here; due to a faulty solenoid valve, it remained fully open, which eventually caused the factory to shut down.
Reply #52017-03-28
Finally, how do solenoid valves break?
Reply #62017-03-29
The pipeline vibrates severely, caused by the bolts fixing the solenoid valve coming loose.

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.