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Comparison of electromagnetic flowmeters, turbine flowmeters, and vortex flowmeters

2017-05-10View Original

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  The measurement principle of an electromagnetic flowmeter is Faraday’s law of electromagnetic induction. The main components of the sensor are: the measurement tube, electrodes, excitation coil, core, and yoke housing. It is mainly used to measure the volumetric flow rate of conductive liquids and slurries in closed pipes. Including highly corrosive liquids such as acids, bases, and salts. The indirect impact of electromagnetic flowmeters lies in changes in physical properties such as the viscosity and density of the medium being measured, but this indirect impact can be taken into account when correcting for the effects of these physical properties. Due to the complexity of the structure and shape of flow meters, as well as the variability in their manufacturing and assembly processes, it is almost impossible to use computational methods to accurately adjust their internal cavities in response to changes in operating conditions. It is also not possible to derive empirical formulas that meet accuracy requirements for all flow meters based on experimental data.   Compared to volume flowmeters, turbine flowmeters – whether they use exhaust gas turbochargers or mechanical turbochargers after a naturally aspirated engine is modified into a turbocharged one – face the issue of high intake air temperature during type approval tests, prototype testing, or quality inspection checks for flow meters. As for velocity-type turbine flowmeters, they utilize a multi-blade rotor (turbine) to detect the average flow velocity of the fluid, thereby enabling the calculation of flow rate or total volume. Changes in operating conditions will cause changes in its flow area, thereby leading to changes in the instrument coefficient. If the operating conditions of the flow meter during calibration can be the same as or similar to those in actual use, then offline calibration will meet the requirements. However, due to the complexity and variability of operating conditions, offline calibration often fails to replicate actual operating conditions; only online, real-flow calibration can address the issue of high-accuracy flow measurement, otherwise additional errors must be taken into account.   A vortex flow meter is a type of flow meter that measures the volumetric flow rate, volumetric flow rate under standard conditions, or mass flow rate of gases, steam, or liquids based on the Karman vortex street principle; it can also be used as a flow transmitter in automated control systems. In practical applications, it is generally essential to ensure that the flow rate of saturated steam measured is not below the lower limit of the vortex flow meter. In vortex flowmeters, the temperature of the compressed air is definitely higher than that of the uncompressed air. The intake air temperature of a naturally aspirated engine remains largely constant regardless of the engine’s operating conditions; whether it is located inside an air flow meter, on the intake manifold near the throttle valve, or in the air box, the difference is minimal.   As a highly precise instrument, a flow meter requires strict adherence to its specifications not only during manufacturing and use, but also requires special attention during maintenance in order to prevent it from reaching the end of its useful life prematurely.

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