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Thermocouple failures and troubleshooting methods

2018-03-05View Original

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This post was last edited by tiandiyi*an on 2018-3-6 09:45. Fault symptoms, cause analysis, and solutions: The thermoelectric potential is lower than the actual value (1) Short circuit; (2) Short circuit between terminals in the thermocouple junction box ; (3) Short circuit of the compensation wire due to burned insulation ; (4) Mismatch between the compensation wire and the thermocouple ; (5) The compensation wire and thermocouple are connected with reversed polarity ; (6) Insufficient insertion depth or incorrect installation position ; (7) The cold junction temperature of the thermocouple is too high. (1) Upon inspection, if it is caused by moisture, it can be dried; if it is due to poor insulation of the porcelain tube, it should be replaced ; (2) Open the junction box and clean the wiring board ; (3) Re-insulate the shorted area or replace it with new compensation wire ; (4) Replace with a compensating wire of the same type ; (5) Reconnect correctly ; (6) Change the installation position or insertion depth ; (7) Replace the connecting wires of the thermocouple with compensation wires to move the cold end away from the high-temperature area.
Reply #22018-03-06
Specific issues need to be analyzed on a case-by-case basis. Although these points cover most aspects, there are still other factors that affect the measurement of thermocouples

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