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Analysis of the reasons for no output signal from the photoelectric sensor

2020-07-13View Original

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Photoelectric sensors feature high precision, fast response, non-contact measurement, and a simple structure, making them widely used in detection and control applications. Although photoelectric sensors come in a variety of forms, they generally present certain technical issues that need to be addressed further. When many users attempt to detect objects, no signal is displayed by the sensor; generally, people assume that this is due to a faulty photoelectric sensor, but that’s not the case. Let’s analyze it for everyone below. The first thing to consider is the wiring or configuration issue. For through-beam photoelectric sensors, a light-emitting section and a light-receiving section must be used together, and power supply is required at both ends; whereas retroreflective sensors require a sensor probe and a retroreflective plate to function. Additionally, the user must provide a stable power supply to the sensor – if DC power is used, it is necessary to ensure that the positive and negative poles are connected correctly, as an incorrect connection will result in no output signal. The reason analysis mentioned above takes into account the photoreceptor itself; what we also need to consider is the position of the object being detected. If the object is not within the detection area, such detection is pointless. The object to be detected must be within the range that the sensor can detect, that is, within the range that the photodetector can sense. Secondly, it is necessary to consider whether there is an alignment issue with the sensor’s optical axis; the optical axes of the transmitting and receiving parts in a through-beam type setup must be aligned, and similarly, the optical axes of the probe part and the reflector in a retroreflective type setup must also be aligned. It is also necessary to consider whether the object being detected meets the standards of a standard detectable object or a minimum detectable object; the object must not be smaller than the size specified for the minimum detectable object, in order to avoid problems with detecting transparent objects using through-beam or reflective detection methods. For reflective detection, there are requirements regarding the color of the object – the darker the color, the shorter the detection distance. If all of the above possibilities are ruled out, the next step is to check for interference from environmental factors. For example, the light intensity must not exceed the specified range; if there is dust in the surrounding environment, it is necessary to clean the surface of the photoelectric sensor probe regularly; sometimes multiple sensors are installed closely together, causing interference between them. Another significant factor affecting performance is electrical interference – if there are high-power devices in the vicinity that generate such interference, appropriate anti-interference measures must be taken. If the above checks have been carried out one by one and all these factors can be clearly ruled out yet no signal is still not generated, it is recommended to return the device to the manufacturer for further testing and assessment.

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