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Maintenance and daily management of electromagnetic flowmeters

2020-09-29View Original

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  I. Maintenance of Electromagnetic Flow Meters   1. Electromagnetic flow meters should be installed in dry and well-ventilated areas. Since these meters operate based on battery-powered sensing technology, placing them in humid and dark environments may affect the signal generation by the batteries. In some areas with a strong influence, the data generated by the electromagnetic flowmeter can be changed immediately. Therefore, special attention must be paid to the installation location of electromagnetic flowmeters; they must be installed in suitable areas to prevent humid and cold environments from interfering with their proper operation.   2. When using electromagnetic flowmeters, attention should be paid to the application site and measurement environment. Although electromagnetic flowmeters are generally referred to as a type of calculation method, each one has its own functions and designs. Customers need to be aware of the application environment in each specific situation when using them, and choose the appropriate electromagnetic flowmeter based on the conditions they need to operate under. This ensures that each electromagnetic flowmeter can make use of its strengths.   II. Installation of Electromagnetic Flow Meters 1. The liquid in the tube of the electromagnetic flow meter is not completely filled; this can be due to insufficient condensation or an incorrect orientation of the air flow meter, as a result of which the measurement tube cannot be filled with liquid. The symptoms vary depending on the degree of non-filling and the conditions under which it occurs. If a very small amount of gas flows in a stratified or wave-like manner within the water pipe system, the problem is manifested as discrepancies between the measured flow rate and the actual value. If the flow is in the form of bubbles or a plug-like flow, in addition to these discrepancies, fluctuations in the output may occur due to the liquid layer temporarily covering the electrode surface. If the cross-sectional area of the liquid layer increases as the flow progresses, that is, if the liquid level rises above the pipe’s capacity, fluctuations in the output will also occur. In cases where the liquid level is too high, below the electrode, an overfill condition will arise.   2. When a liquid contains solid phases, such as powders, particles, or chemical fibers, the following problems may arise: ① Slurry noise; ② Contamination of the electrode surface; ③ Accumulation of conductive or insulating layers that cover the electrodes or the fabric; ④ Damage to the fabric or coverage by deposits, resulting in a reduced operating cross-section.   3. For liquids that may crystallize, electromagnetic flowmeters should be used with caution. Some raw materials used in chemical plants that are prone to crystallization can be measured normally at normal temperatures, as the hoses used to transport these liquids are equipped with effective electric heating for insulation, preventing crystallization during transportation. However, the measurement tube of an electromagnetic flowmeter does not have such heating capability; therefore, as the liquid passes through this tube, cooling can cause a solid layer to form inside it. Since steam flow meters based on other principles also face the problem of crystallization, in the absence of any better alternatives, an “oring” type electromagnetic flow meter with a very short measurement tube can be used, along with enhanced electric heating and insulation for the pipelines upstream and downstream of the steam flow meter. Regarding the pipeline connection method, considering the ease of disassembling the air flow meter, it is necessary to be able to remove it conveniently for maintenance once crystals form.   4. Problems arising from improper selection of raw materials for the electrodes and grounding rings: Electromagnetic flowmeters experience issues due to a mismatch between the raw materials and the substance being measured; the components that come into contact with this substance are the electrodes and grounding rings. An improper match not only leads to corrosion problems but also affects the performance of the electrode surface. Surface effects require: ① chemical changes (such as the formation of a passive film on the surface); ② photoelectrocatalytic and polarization effects (which generate a potential difference); ③ catalytic actions (such as the conversion of substances on the electrode surface into aerosols). The grounding device ring also has this effect, but the level of hazard is lower.   III. Daily Maintenance of Electromagnetic Flow Meters   1. Electromagnetic flow meters feature high precision, good linearity, and stable operation.   2. The electromagnetic flowmeter has a simple structure; its sensor contains no moving parts, so there are no measurement errors or issues related to wear and tear caused by device movement or the accumulation of debris. As a result, its failure rate is very low, maintenance needs are reduced**, which in turn saves a significant amount of capital investment.   3. Electromagnetic flowmeters come with a variety of communication interfaces, allowing them to be connected easily to data collection devices or computers, thereby facilitating data collection, analysis, and processing.

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