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Dinghua Radar Knowledge Lecture: An Overview of the Applications of Radar Level Gauges in the Industrial Sector

2023-01-17View Original

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As the level of industrial development in our country continues to improve, this has also spurred rapid growth in the instrumentation industry. Among the various instruments used, radar level gauges are becoming increasingly widely applied as one of the most common measurement tools. Thanks to its unique non-contact measurement capabilities, intelligent radar level gauges are often used for accurate measurement of polluted and corrosive media, and are primarily applicable in the chemical, petrochemical, textile, food industries, as well as in general industrial applications. 1. Introduction to radar level gauges Radar level gauges use a non-contact measurement method. This technology is currently used in process industries such as chemicals and petrochemicals. Due to the complex operating conditions associated with high temperatures, high pressures, corrosion, volatilization, and condensation that characterize the media being measured, there is also a need for explosion-proof measurement instruments. Compared to ultrasonic waves, the inherent characteristics of microwave propagation determine the advantages of radar level gauges. Continuous and accurate measurement: Since radar level gauges do not come into contact with the medium being measured, they are highly unaffected by factors such as temperature, pressure, and gases. Easy to maintain and simple to operate: The radar level gauge features fault alarm and self-diagnosis functions. Wide range of applications: non-contact measurement, good directionality, low transmission loss, and capable of measuring a variety of media. Easy to install: In various industrial applications, radar level gauges can be directly installed on the top of storage tanks, making the installation process very simple. 2. Basic measurement principle of radar level gauges. There are currently two main measurement methods used for radar level gauges: microwave pulse (PTOF) measurement and continuous-wave frequency-modulated continuous wave (FMCW) measurement. The advantage of FMCW is that it uses higher and wider microwave signals, which enables better discrimination of reflected signals and makes it easier to reduce the impact of interfering signals ; Higher transmission frequency, smaller transmission angle, better resistance to reflective signal interference ; A higher transmission frequency allows for a smaller antenna diameter to be used for measurements within the same range. https://p3-sign.toutiaoimg.com/tos-cn-i-qvj2lq49k0/d2c0c3fb270742b6abcf8961fe5ced83~noop.image?_iz=58558&from=article.pc_detail&x-expires=1674538934&x-signature=fneByFhPk3rincVv07BGX2ctDPI%3D 3. Selection of radar level gauges Depending on the operating environment in which the radar level gauge will be used, several factors must be taken into account when making a selection: 3.1 Dielectric constant of the medium being measured The conductivity and dielectric constant of the medium being measured should be at least 1.5 ; 3.2 Measurement accuracy: The accuracy of ordinary radar level gauges is ±10 mm, with a resolution of 1 mm ; High-precision radar level gauges can achieve an accuracy of ±1 mm, with a resolution of 0.1 mm. The choice depends on the actual application requirements. 3.3 Operating Environment The industrial production environment is complex; level measurement is required in storage tanks, process tanks, mixing tanks, etc., for liquids, slurries, and solid particles ; The measurement range is less than 20m or greater. Use instruments with strong anti-interference capabilities in complex environments. In summary, the parameters that must be provided are: medium name, pressure, temperature, density, and dielectric constant; tank height and range; power supply; explosion-proof type and rating; flange standard, diameter, pressure rating, and material. In summary, as long as radar level gauge technology is selected appropriately and installed correctly, it will be able to deliver excellent performance in industrial applications. With the advancement of technology and the continuous improvement of radar instrument technologies, radar level gauges will be used more widely, contributing to the ongoing development of industrialization in our country. Lecture: An Overview of the Application of Radar Level Meters in the Industrial Sector

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