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【Ten Years of Rapid Development in Chemical Processing Equipment】Wireless monitoring of mechanical equipment was used for the first time in overseas projects from 2012 to 2023

2023-11-20View Original

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Looking at the ten-year development of chemical technology, we praise the prosperity and strength of modern China. This is just a starting point to encourage more people to participate and make the discussion more lively; with you here, HaiChuan becomes even better. [Ten Years of Progress in Chemical Equipment] – continuous updates and summaries are available; feel free to join the discussions at https://bbs.hcbbs.com/thread-3576046-1-1.html. Prevention first, life above all. ----------------------------------------- Recently, Zhongkong Technology’s MMS300 wireless vibration monitoring solution successfully completed a six-month trial period in a project carried out by Indorama Yarns Private Ltd., a subsidiary of the Indorama Group in India. Its excellent performance earned high recognition from the client, and this successful implementation marks the first breakthrough for Zhongkong Technology’s equipment condition monitoring systems in overseas markets. Indorama Group is a leading chemical company in Asia, as well as a producer of petrochemical products and one of the world’s largest producers of PET polymers. As an important subsidiary of the group, IYPL focuses on the production and distribution of yarns in the fiber industry, and works together with other subsidiaries of the group to drive its development in this sector. To improve the management efficiency of on-site pump equipment, achieve informational and digital management, and keep track of the equipment’s health status in real time, IYPL has decided to adopt the MMS300 wireless vibration monitoring solution provided by Central Control Technology in its factories. This solution combines wireless data acquisition with upper-layer analysis software, enabling real-time monitoring of parameters such as the temperature and vibration of pumps on-site, and uploading this data to the analysis software for alarm analysis and waveform display. Once excessive temperature or abnormal vibration is detected, the system will immediately send an alarm message to the remote terminal, alerting maintenance personnel to take prompt action by shutting down the faulty motor and switching to a backup motor, thereby ensuring the stable operation of the production line. At the same time, the analysis software performs intelligent analysis and diagnosis on the collected data to enable predictive maintenance, and provides fault diagnosis charts and reports to help users better understand the equipment’s condition and maintenance requirements. Intelligent predictive maintenance is one of the highlights of this solution. By using intelligent data analysis to generate various types of charts and export intelligent diagnostic reports, it is possible to identify potential faults in a timely manner, and intelligent analysis can also provide maintenance personnel with targeted suggestions for maintenance. This efficient and intelligent method for monitoring and maintaining equipment reduces the difficulty of maintenance as well as the labor required, helping companies to develop more accurate maintenance plans and thereby creating greater value for them.
Reply #22023-11-20
【Ten Years of Rapid Development in Chemical Engineering Equipment】From 2012 to 2021, Zhongkong Technology successfully broke the foreign monopoly on control systems for aerospace gasifiers. https://bbs.hcbbs.com/thread-5496255-1-1.html (Source: Haichuan Chemical Industry Forum Website)
Reply #32023-11-20
【Ten Years of Rapid Development in Chemical Processing Equipment】Domestic control systems made breakthroughs in the high-end segment between 2012 and 2015, enabling their entry into overseas markets https://bbs.hcbbs.com/thread-5496256-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #42023-11-20
Various manufacturers are developing vibration wireless monitoring solutions, especially for the vibration monitoring of pump systems; the centralized control solutions can integrate well with DCS control systems.
Reply #52023-11-20
In fact, it involves different specialties: the equipment specialty has its own users, and the instrumentation and control specialty already has plenty to deal with. With fewer tasks to handle, and considering that vibration spectrum analysis is also the responsibility of the equipment specialty, generally only those at higher levels with technical expertise delve into this area. Interpreting spectra is not something that ordinary people can do; it requires the analysis by manufacturers of specialized equipment.
Reply #62023-11-20
Looking at the decade-long development of chemical technology, praising the prosperity and strength of modern China

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