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Visual management elements and implementation steps for on-site 5S

2018-08-10View Original

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What is 5S management and visual management? To help everyone gain a deeper understanding of visual management in 5S management. The experts in Huatianmou 5S management are introduced as follows: 1. Definition of 5S visual management. 5S visual management is an important part of enterprise 5S and 6S management; it is a method that allows one to perceive the normal and abnormal conditions at a workplace through sight, after the tasks of sorting, organizing, cleaning, and ensuring safety within 5S management have been completed. It is management based on visual observation, reflecting proactivity and awareness. 5S visual management is also known as clear and intuitive management. 2. Purpose of 5S visual management: To clearly indicate what needs to be done, enable early detection of abnormalities, and ensure effective inspections ; Prevent human errors or omissions, and maintain normal operation at all times ; By using visual aids, it becomes easier to identify problems and waste, allowing for the prevention and elimination of various potential issues and wastes in advance. 3. Principles of 5S visual management: Visualization: Thorough labeling and marking, along with color management ; Transparency: Revealing what is hidden and needs to be seen, and the same applies to information ; Demarcation: That is, defining management boundaries and setting quantitative limits for normal and abnormal conditions to make them clearly visible. 4. The role of 5S visual management: What needs to be managed is immediately apparent ; It is easy to tell whether it is normal or not, and anyone can point it out ; Normal and abnormal can be identified from a distance ; It is equally convenient for anyone to use ; It is easy for anyone to follow, and easy to change ; Helps to make the workplace bright and tidy ; Helps maintain a safe and pleasant environment ; Create a place that satisfies employees and customers. 5. Scope of 5S visual management: Human actions ; Status, name, purpose, usage, or contact information of factories and offices ; Status of equipment and gear ; Good/bad status of materials and spare parts, quantity, location, product name, purpose ; Quality/defects of appliances and tools, quantity, location, product name, purpose, usage method ; Standards for manufacturing methods and conditions ; Production status, display board ; Methods for storing and retrieving documents ; Other intelligence/management information. 6. Tools for 5S visual management: paint, tape, signage, colors ; Text, numbers, lines, arrows ; Tables, charts, photos, windmills ; Thermochromic paper, signal lights, audible signals ; Special facilities, FOOL–PROOF devices, and similar gadgets. 7. Steps for implementing 5S visual management: First, clarify the purpose of 5S visual management ; Identify the key management areas for achieving the objectives ; Simulation props and materials for 5S visual management in the management area ; Create and set up ; Make it into a formal prop and maintain it ; Continuous improvement. 8. Eight key points for 5S visual management inspections 1. Is it visible from a distance? 2. Have the areas that require enhanced management been marked? 3. Can anyone point out good or bad conditions? 4. Is it accessible and easy to use for anyone? 5. Can everyone abide by it and correct mistakes in a timely manner? 6. Can the use of visual aids make the scene brighter and neater? 7. Is it done in the order of “(Simulation) Prop → Settings → (Simulation) Use”? 8. Are improvements made when there are shortcomings, until the (simulated) props are in the required position?

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