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Discussion on several issues in GB 18218-2018: Identification of Major Hazard Sources of Hazardous Chemicals

2019-07-22View Original

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Discussion on Several Issues in GB18218-2018 \"Identification of Major Hazard Sources for Hazardous Chemicals\": I. The issue of dividing storage units – When identifying major hazard sources in hazardous chemical storage areas, should the entire storage area be considered as one identification unit, or should each group of tanks separated by fire dikes be treated as an individual identification unit? The former calculates the total storage capacity of the tank area; there is at most one major hazard source, and the level of that major hazard source may be relatively high ; The latter calculates the reserve of a single tank group; multiple tank groups may constitute a major hazard source, but their risk level is not as high as that of the former! I personally lean towards the latter, as the standards clearly state that \"the tank farm is divided into separate units using the fire dike as a boundary,\" which means that the tank farm should also be divided into distinct identification units based on the fire dike, rather than treating the entire tank farm as a single identification unit ; If the entire tank farm is considered as the identification unit, it would not be expressed in this way: “bounded by the fire dike of the tank farm,” and this phrase also seems redundant! Moreover, by following the classification logic in the standards of \"production unit – isolation valve\" and \"warehouse – separate building\", the classification of major hazard sources becomes clear and well-defined, with defined boundaries; this is different from previous approaches and facilitates management! The results of identification and classification have a significant impact; for example, tank areas that represent major hazard sources of level 1 or 2 and involve toxic gases, liquefied gases, or highly toxic liquids should be equipped with independent safety instrument systems, etc. There are different requirements regarding whether it constitutes a major hazard source and what level of major hazard source it represents; the installation of safety facilities, safety management practices, and regulatory oversight all vary accordingly! II. Article 4.1.2 of the standards regarding the determination of the critical quantity for flammable liquids stipulates that, for those within Table 1, the values shall be determined in accordance with Table 1 ; Those not listed in Table 1 shall be determined according to Table 2 ; Some experts believe that for the flammable liquids listed in Table 1 (such as methanol, with a critical amount of 500 tons), if classified according to items 5.1 or 5.2 in Table 2 for flammable liquids, their critical amounts are 10 tons and 50 tons respectively (which is 10 times and 50 times higher than those in Table 1); this results in a significant difference in the identification outcomes, with considerable implications! In my opinion, the standards are clearly stated: Tables 1 and Table 2 represent a sequential relationship, an exclusionary relationship (what is listed in Table 1 cannot be used in Table 2), rather than a parallel relationship; one can use either Table 1 or Table 2, depending on which set of standards is more stringent III. The selection of the α value: The standards require that the α value be determined according to the population living within a radius of 500 meters outward from the boundary of the site where the major hazard source is located, as indicated in Table 5. Many experts disagree: 1. If the permanent population refers only to residents who live there permanently, and there are no households around many enterprises, is it reasonable to assign a count of 0 for such places? 2. Is the factory boundary expanded outward by 500m here, including or excluding the shift dormitories located outside the production area of this enterprise? 3. Does the permanent population include 24/7 on-duty personnel such as operators, office staff, and security guards from nearby enterprises who work around the clock? IV. Determination of the β value for sulfur monochloride 1. Basic properties and hazard classification of sulfur monochloride: Refer to the 2002 edition of the “List of Hazardous Chemicals” (although it is no longer current, it can be used for reference); sulfur monochloride falls under the category of acidic corrosive substances 81032, with UN number 1828 ; Refer to Table 1 of GB18218-2009: Sulfur chloride is a toxic substance, with a critical amount of 1 ton (note that it is not listed as a toxic gas) ; According to Table 1828 of GB 12268-2012, the list of hazardous goods, sulfur chloride is classified under Category 8, Corrosive substances, with packaging category I. According to the Catalogue of Hazardous Chemicals (2015 edition), the hazard category for sulfur monochloride is: Acute toxicity – oral, Category 3* ; Skin corrosion/irritation, Category 1A ; Severe eye damage/eye irritation, Category 1 ; Specific target organ toxicity – single exposure, Category 3 (respiratory irritation) ; Harm to aquatic environment – Acute hazard, Category 1 ; 2. Refer to Table 1 of GB18218-2018: for sulfur monochloride (sulfur chloride, CAS: 10025-67-9), the critical amount is 1 ton ; Tables 3 and 4 do not specify any corresponding β values (the boiling point of sulfur monochloride is 138°C) ; Is it possible that the GB18218-2018 standard is missing? Could someone with expertise please shed some light on this? At present, in accordance with Annex 1 to Order No. 40 issued by the former Work Safety Administration, β is classified as an \"other type of hazardous chemical\" with β=1 ; We welcome everyone to share their opinions and engage in discussions. We also hope that the relevant authorities will provide timely answers to questions, so as to prevent incorrect identification and classification of major hazard sources, which could affect enterprises!
Reply #22019-07-23
Thank you to the original poster for sharing; keep up the good work.
Reply #32019-11-06
The original poster’s view makes a lot of sense. Regarding the first question, I agree with you; it should be divided into different units. Regarding the β value for sulfur monochloride, I think it should first be determined as J3 by referring to Table 2 in 18218-2018, and then as 2 by referring to Table 4. Although the critical amount for this substance is clearly specified, we can also refer to the classification of most chemicals in Table 2. That’s all.
Reply #42019-11-06
Regarding α, the standard only specifies the possible permanent population, not the number of residents; dormitory buildings located within 500 meters of the factory boundary should of course be included. I thought the number of people outside the factory should include some from neighboring factories.
Reply #52019-12-09
Under the new regulations, is it possible to have multiple major hazard sources within a factory premises?
Reply #62019-12-24
In Table 2, J3 refers to: Category 2, Category 3, all exposure routes, gases; While sulfur monochloride is category 3, a liquid, and does not fall under this category ; Moreover, the main hazard of sulfur monochloride is its corrosiveness, and Table 2 does not even have a column for corrosive substances. This sulfur monochloride is also quite strange: given its main hazards of corrosivity and toxicity, its toxicity is not as high as that of chlorine, yet its critical amount is even lower than that of chlorine!
Reply #72019-12-25
What is the term for a factory site where neither the storage units nor the production units reach the critical threshold, but together they do reach it?
Reply #82020-03-12
If the storage areas (warehouses, tank farms) and production workshops meet the distance requirements specified in building codes, petrochemical regulations, etc., through proper design, then they are considered as two separate units; otherwise, they are not. If the distance requirement isn’t met, I’ll combine those that are adjacent to each other; if it exceeds the limit, then… ; It’s a bit of a distance issue; it depends on the specific situation. The current conditions of these old enterprises cannot be changed. While safety measures such as fire and explosion barriers as well as retaining walls can be installed, there is a problem here: in a production unit, such as a fine chemical workshop, there are a dozen or so units operating in parallel using the same process, with no pipes connecting them between them (let alone shut-off valves). If each unit is considered separately, then the requirements aren’t exceeded ; But even though they are in the same fire compartment or building, there is still a risk, as the hazardous chemicals identified are after all located together; it is recommended that all these units be considered together
Reply #92020-03-12
Tables 1 and 2 should be fine, right? Look at how the header titles in Table 2 are written; they’re not in Table 1. . . . It’s just the sequence order
Reply #102020-03-12
Does a unit that constitutes a major hazard source refer to the entire production unit or storage unit, or rather individual production units or individual storage units? For example, a factory complex has Production Unit 1 and Production Unit 2, as well as Storage Unit 1 and Storage Unit 2. Production Unit 1 and Storage Unit 1 each exceed the critical threshold, while Production Unit 2 and Storage Unit 2 do not exceed it. Does this mean that Production Unit 1 and Storage Unit 1 constitute major hazard sources, whereas Production Unit 2 and Storage Unit 2 do not?

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