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【Haichuan: Lessons from Other Places】Utilizing new technologies to build intelligent water management platforms in order to reduce leaks!

2025-07-18View Original

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On July 10, Wang Jingli, deputy manager of the Public Utilities Department at Dushanzi Petrochemical, activated the AI-based temperature prediction model that had been put into use at the end of June, and saw clearly that the temperature of the cooling water remained stable within the optimal range, enabling precise management that ensured \"not a single drop of water was wasted.\" In the first half of this year, the water consumption of Duhu Petrochemical’s ethylene plant remained the lowest among the refining and chemical integration enterprises within the group company.   Led by technological innovation, Duhu Petrochemical advances its green and low-carbon transformation at high standards, continuously strengthens environmental protection, and aims to create a green factory free from odors, thus pursuing a path of high-quality development that achieves benefits for both the economy and the environment. On June 28, at the 2025 Energy Industry Ecology Forum organized by the China Enterprise Reform and Development Research Association, Dushihua’s case titled “High-Standard ‘Carbon’ Pathways: Creating an Ecosystem for High-Quality Development” was selected as an outstanding example of efforts to achieve the ‘dual carbon’ goals.   In 2021, Duhu Petrochemical took advantage of its expertise in combined professional skills and information technology to independently develop an energy management platform using the MES2.0 system, expanding its scope of application. It implemented practices for quantitative energy management and established monitoring systems for energy balance, energy consumption, fuel costs, online analysis of monthly energy reports, and carbon emissions; these systems covered more than 1,200 areas where energy losses could occur, thereby creating a closed-loop energy management system across the entire process chain.   Wen Bin, the senior manager in charge of system energy at Sinopec’s Production and Operation Department, said, “Through this platform, it is possible to accurately monitor trends in energy consumption, identify areas where energy use is unreasonable or unscientific, explore opportunities for energy savings, and achieve sustained energy conservation over the long term.” ”   In 2023, Duhu Petrochemical built an intelligent water management platform to carry out intelligent management of the entire plant’s water system, enabling classified use of water quality, recycling, and reduction of losses, as well as automatic measurement and planned management of wastewater discharge.   To ensure the continuous and stable operation of the sterilization facilities, Duhu Petrochemical conducts two analyses of the residual chlorine in the circulating water daily, and adjusts the dosage of chemicals accordingly based on the results of these analyses. It also regularly evaluates and analyzes energy consumption, thereby refining the management of the circulating water system to maintain good water quality. After years of technical upgrades, the pollutants treated by Dushanzi Petrochemical have reached ultra-low emission levels, meeting the requirements set for enterprises in key industries classified as Grade A in terms of performance.   Going forward, Duhu Petrochemical will aim to promote green and low-carbon development. It will make concrete efforts in areas such as green products and services, green production and processes, as well as green culture and responsibility, in order to drive sustainable green and low-carbon transformation, and continue to contribute its own solutions to the industry’s green transition.
Reply #22025-07-18
Finding a “home” for various greenhouse gases Carbon and technology, through innovation, are driving the industry’s transition from being policy-driven to market-driven. Qi Li said that in terms of technological innovation, the company has filed more than 20 patents; it has been granted 3 domestic invention patents, 2 international invention patents, and 9 utility model patents. The company has also received the Second Prize in the Innovation and Entrepreneurship Award from the China Invention Association.   Leveraging his extensive experience in PSA gas separation, Qi Li turned his attention to other areas of gas separation. Today, Carbon and Technology has established its operations in four key areas: carbon dioxide capture and recovery, methane purification, hydrogen drying and purification, and helium purification. It provides customized process solutions for enterprises’ carbon emission reduction projects, covering the entire process from project diagnosis and economic analysis to process design and equipment supply.   In 2009, Carbon and Technology initiated research and development on methane purification technology. Compared to the investment of hundreds of millions of yuan required for carbon dioxide capture, the investment needed for methane recovery is as low as millions of yuan; moreover, since methane can be directly converted into RNG for use as a fuel or for power generation, it offers better economic advantages. “We have calculated that the return on investment for methane purification and reuse is higher than that for carbon dioxide projects; as the demand for reducing methane greenhouse gas emissions increases, this area is likely to see significant growth in the next three to five years. ”Qi Li said.   For the chemical industry, the key to seizing the opportunities presented by the \"dual carbon\" goals lies in figuring out how to transform policy benefits into sustainable business models. To date, Carbon and Technology has established strategic partnerships with over a hundred design institutes, enterprises, and chemical industrial parks, including companies such as CNPC and Wanhua Chemical. It offers end-to-end solutions ranging from process package design to the production of key equipment. In the future, as the carbon trading market continues to expand and policies for methane management are gradually implemented, innovative companies like Carbon and Technology, which specialize in specific fields, will have even greater opportunities for growth.
Reply #32025-07-18
【HaiChuan’s Insights from Other Sources】Zhejiang LNG Pioneers Robot-Based Operations, Setting a New Benchmark for the Industry https://bbs.hcbbs.com/thread-5697035-1-1.html (Source: HaiChuan Chemicals Forum)
Reply #42025-07-19
【HaiChuan’s Insights】Zongzi-style plugging to solve pipeline repair challenges https://bbs.hcbbs.com/thread-5697065-1-1.html (Source: HaiChuan Chemical Forum)
Reply #52025-07-21
【Ten Years of Rapid Development in Chemical Equipment】2547-2025: Shangguo’s Taonan Wind Power-Biomass Integrated Green Methanol Production Demonstration Project – 2000m³ Medium-Pressure Hydrogen Spherical Storage Tank https://bbs.hcbbs.com/thread-5697145-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #62025-07-21
【HaiChuan’s Insights from Other Sources】Management System for Small Labels on Safety Helmets https://bbs.hcbbs.com/thread-5697195-1-1.html (Source: HaiChuan Chemicals Forum)
Reply #72025-07-24
【Ten Years of Rapid Development in Chemical Engineering Equipment】China’s first safe hydrogen-based energy storage device was unveiled in Beijing from 2559 to 2025 https://bbs.hcbbs.com/thread-5697390-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #82025-07-24
【Ten Years of Rapid Development in Chemical Equipment】2560-2025: Filling the Gaps! “The \"high-pressure pure hydrogen pipeline steel pipe for hydrogen transport\" has been developed! https://bbs.hcbbs.com/thread-5697391-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #92025-07-25
【Ten Years of Rapid Development in Chemical Equipment】2561-2025: Successful pilot production of high-purity aramid raw material p-phenylenediamine by Jiangxi Fangyuan New Materials https://bbs.hcbbs.com/thread-5697403-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #102025-07-25
【Ten Years of Rapid Development in Chemical Engineering Equipment】2662-202: Tianhua Institute Helps Achieve Major Breakthroughs in the Localization of Waste Heat Recovery Equipment for Coal-to-Gas Production https://bbs.hcbbs.com/thread-5697411-1-1.html (Source: Haichuan Chemical Industry Forum)

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