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Problems with the balance holes of the impeller in Dalian Empire’s single-stage, counter-circulation type shielded pumps

2017-08-06View Original

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The year before last, the unit was equipped with a Dalian Empire single-stage, vertical, counter-circulation type shielded pump (RW22-716J4BM-0810W1-H, with a flow rate of 100 m3/h and a head of 140 m). Since the operating flow rate often exceeded 120% of the rated value, the front bearing (located near the impeller side) became severely worn within less than a month, while the rear bearing remained intact. Later, the manufacturer helped with the analysis; they simply enlarged the balance holes on the impeller (there are 5 in total) from 4mm to 4.5mm, and as a result, the lifespan of the rear bearing increased to half a year. I would like to ask the experts: 1. The front bearing is severely worn – could this be due to a flow rate that exceeds the design value, resulting in an axial force acting in the downward direction? What is the simple formula for calculating axial force? What is the impact of excessive or insufficient flow on the front bearing or the rear bearing? 2. The impeller balance holes (a total of 5) have been enlarged from 4mm to 4.5mm – is there any simple theoretical basis or calculation for this? Please provide some references. I urgently need the theoretical and experimental analyses from all experts. Thank you.
Reply #22017-08-06
This issue indicates that the flow rate indeed exceeds the designed level; therefore, the original balance holes, or in other words, the balance capacity, are no longer sufficient for the operating conditions
Reply #32017-08-06
Thank you. Is there any relevant theory? Want to write a paper
Reply #42017-08-07
This falls under the category of axial force balance; you can search for information on axial force balance in centrifugal pumps! I do have a few such documents on my computer; I’ll take a look later to see if I can upload them!
Reply #52017-08-07
1. Are the green small holes balance holes? At that time, under the guidance of the manufacturer, it was increased from 4mm to 4.5mm, and as a result the service life of the front bearing of the pump was extended to over 6 months. The purpose of enlarging the hole is to direct the axial force upward, right? 2. What is the function of the red small holes? I would appreciate your guidance. Thank you.
Reply #62017-08-07
1. Are the green small holes balance holes? At that time, under the guidance of the manufacturer, it was increased from 4mm to 4.5mm, and as a result the service life of the front bearing of the pump was extended to over 6 months. The purpose of enlarging the hole is to direct the axial force upward, right? 2. What is the function of the red small holes? Please feel free to give your advice; thank you
Reply #72017-08-07
Ask the technician at Dalian Empire; tell them you plan to write a paper!
Reply #82017-08-07
The part circled in red is the balance hole! In practice, I’ve only seen balance holes drilled on impellers! Are the small holes surrounded in green the machining holes of the impeller?
Reply #92017-08-08
The flow rate at the pump outlet reaches 120% of the design value; has the outlet pressure changed? The purpose of the balance hole is to balance the axial pressure, so I think the outlet pressure has increased as well. Additionally, it is also necessary to consider whether the pump’s flow rate is controlled by the pump’s outlet valve or by its inlet valve.
Reply #102017-08-08
Thank you. The outlet pressure has decreased. The pump flow is controlled by the outlet valve.

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