How can production stability be achieved in practice?
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This post was last edited by zhuyitou8 on 2015-7-28 at 11:24. Stable production is necessary to avoid fluctuations; how do you ensure stable production in practice? What are the specific steps?
To achieve production fluctuations, if it is controlled by parameters such as level or flow rate, then the level or flow rate can be changed.
How to achieve production fluctuations? Why?
There are many types of fluctuations, and the most important thing is that the raw materials need to be stable
This is a broad topic – water, electricity, gas, wind, raw materials, and products all experience fluctuations; it’s impossible for them not to fluctuate. The best one can do is to try to maintain stability by monitoring closely, reviewing the footage frequently, and asking more questions. It’s experience that counts in this field.
The feed gas is controlled manually, the water-to-carbon ratio and steam are controlled manually, the outlet control valve of the boiler feed pump is controlled manually, while the rest are under automatic control; the reaction rate of the valves can be set as required.
Actually, this proposition is a false one; fluctuations are always present in actual production. We simply divide it into controllable fluctuations and uncontrollable fluctuations. Controllable fluctuations refer to those that can be kept within specified limits through regulatory measures, thereby meeting the requirements of production ； Uncontrollable fluctuations generally refer to those caused by sudden factors, and it is necessary to use device interlock systems to keep the devices in the safest possible state. To regulate controllable fluctuations, we need to pay attention to the relationships between various parameters during operation, focusing on the most important ones while giving less importance to the less critical ones. For fluctuations in uncontrollable aspects, we need to prepare various contingency plans in advance!