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Alkylation reactor: poor separation of acid and hydrocarbon

2015-08-16View Original

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We are using a stage-reactor for sulfate-based alkylation; the separation of acid and hydrocarbon compounds is not good. What should we do when acid remains in the mixture? Please advise, experts
Reply #22015-08-17
There are many ways to cause physical soreness; the key is to figure out why it occurs 1. Determine the separation time of the acid-oil emulsion based on the ratio of acids to oils; excessive emulsification should be avoided. 2. Check whether the level sensor in the on-site acid settler is functioning properly. 3. Verify whether the back-pressure controlled valve is working correctly. 4. Determine if the raw material contains a high amount of propylene. 5. Assess whether the acid circulation speed is too fast, resulting in insufficient acid settling time. In short, no matter what problems arise, it’s important to stay calm in order to handle them properly! I’m not sure if it can help you!
Reply #32015-08-18
Thank you, this is very helpful to me
Reply #42016-08-23
This post was last edited by B0SS on 2016-10-5 13:29. Have you recovered liquefied gas and oil products from your alkylated waste acid?
Reply #52016-10-05
The control level of the acid precipitation tank is set too high
Reply #62016-10-05
Is this imitating ExxMobil’s technology, rather than the common DuPont-type technology?

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