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In the Snam process, the medium-pressure level is too low

2015-10-22View Original

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1. During a ball tank transfer operation in the ammonia synthesis plant, the pressure in the medium-pressure system of the urea production unit dropped to 1.3 MPa in a very short time; 2. After the ammonia storage tank was checked and found to be in good condition, the medium-pressure level remained low and did not increase ; 3. Currently, the return water from the ammonia cooler is set at around 25%, the pressure is controlled at around 1.45 MPa, and the temperature of liquid ammonia is around 32°C ; 4. The production system is currently stable, and output consumption has not been significantly affected by changes in the pressure of the medium-pressure system. Projects that have been checked: 1. Internal leaks in equipment such as the medium-pressure quench tank E111, the medium-pressure condenser E106, and the liquid ammonia condenser E109; analysis of the circulating water ruled this out ; 2. The pressure of liquid ammonia is low and its purity is low; both are within normal ranges ; 3. The circulating water has high pressure and low temperature, with no significant changes prior to the pressure fluctuations ; 4. High-pressure pressure PI9204: 15.6 MPa; temperature at the bottom of the synthesis tower TI9202: 172°C; temperature at the outlet of the synthesis tower TI9203: 188.8°C. Operation is normal. 5. The opening degree of PI9207A is low; compared to previous productions, it has decreased by 5-6% ; 6. Internal leakage in the medium-pressure system CD (P105, P103, V105, L102); internal leakage in the safety valves; leakage of seal water at P105. On-site inspections showed normal conditions ; 7. There is no significant change in the water addition amount for the medium-pressure scrubber ; 8. The instrument display is normal. Differences in system responses: 1. The ammonia temperature at the P107 inlet decreased to 38℃ ; 2. The frequency of overheating on the fourth tray of the medium-pressure absorption tower has increased ; 3. The temperature at the top of the medium-pressure absorption tower decreases by 3-4℃ ; 4. The temperature of the medium-pressure decomposition tower, T301, is about 1°C higher (it may also be due to recent fluctuations in steam pressure) ; The system is running smoothly at present. Seeking a solution? 
Reply #22015-10-22
The branch line valve has been experiencing internal leakage
Reply #32015-10-25
From the perspective of medium-pressure changes, the pressure control valve at the medium-pressure outlet and the bypass valve need to be inspected; there may be sticking issues that lead to high internal leakage, preventing the medium-pressure from rising. Is the opening of the liquid level control valve in the medium-pressure decomposition tower large enough to cause pressure release?
Reply #42015-12-06
PV305 opening degree, V106 composition; it seems there’s too much water. What about the pressure in the low-pressure system?

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