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Is it necessary to obtain approval to build a pilot-scale plant?

2016-04-28View Original

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An innovative product has been successfully developed in laboratory-scale tests; it is not a **chemical**. Scaling up to pilot-scale production is required, with a daily output of around 100 kilograms of the finished product. The number of small-scale equipment such as reaction vessels, condensers, and concentration units is no more than 10. It is planned to set up an independent pilot-scale production facility in the manufacturing workshop. May I ask, experts, is approval from relevant authorities necessary for this? **Are there any relevant regulations?
Reply #22016-04-28
It should be used; inspections are very strict these days
Reply #32016-04-28
Personal opinion: It is necessary. Since your pilot project involves a new process, it must be registered with the science and technology regulatory authorities. New processes inevitably involve new safety management requirements; in accordance with the principle of simultaneous implementation, such projects must be submitted to the safety supervision authorities for approval.
Reply #42016-04-29
If the pilot-scale is not large, in accordance with the \"Safety Supervision Regulations for Fixed Pressure Vessels,\" it should be checked whether supervision and inspection of the equipment are required. Pipelines with a diameter of less than DN50 do not need to be classified as pressure pipelines. The aforementioned equipment and pipelines fall into two main categories; once these are determined, the overall configuration of the entire system is essentially fixed. Additionally, as a chemical processing facility, there are regulatory requirements; in the absence of such regulations, it is necessary to consult the local safety supervision department. In my opinion, your pilot plant does not require approval from the safety authorities; as a precaution, please consult the local safety authorities.
Reply #52016-04-29
I’ve been unable to find any regulations related to small-scale pilot testing of non-**chemical products (with 60 kilograms of material per batch, fewer than 10 units of equipment, and no use of pressure vessels). I earnestly ask fellow netizens to help find out if there are any such regulations
Reply #62016-04-30
Since no ban is found, does that mean it’s considered permissible?
Reply #72016-05-03
There are no specific regulations regarding the three simultaneities for pilot-scale operations; the considerations mainly depend on the scale, the chemicals used, and the duration of the tests. Generally, the three simultaneities are required. Reference.
Reply #82016-05-03
Correction: Generally, the three simultaneities are not required. Reference.

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