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Process discipline

2016-05-04View Original

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I. Contents of process discipline inspection 1. There are no abnormal conditions or fluctuations in production; process parameters such as flow rate, pressure, temperature, and liquid level are strictly controlled to ensure they do not deviate significantly from normal values, and adjustments can be made promptly in accordance with the workshop’s process requirements. 2. Operate normally and carefully to ensure that product specifications are met. 3. Are the operation records filled out in a timely manner, with no omissions? 4. Operators follow the operating procedures, and there are no fluctuations in production. 5. Do not arrange or store items randomly without the approval of the workshop. 6. In winter, strictly adhere to the anti-freezing measures established by the workshop to prevent pipelines and valves from becoming blocked or damaged due to freezing. 7. There should be no leaks or other issues at the work site during shifts; if such issues occur, can they be resolved promptly? 8. Are the products of satisfactory quality, and do the dipolymer products meet the highest standards? 9. There are no significant fluctuations in process operations or production. Shift handover assessment: 1. Whether the operator attends the pre-shift inspection on time; 2. Whether the personnel involved in the shift handover follow the \"five things to hand over\" and \"five things not to hand over\" rules; 3. Whether the shift handover record book is signed. 4. Check whether there are any omissions in the shift handover record section (such as ‘taking over the shift’, ‘current shift’, ‘handing over the shift’), and whether any entries are missing on the record sheet. 5. The font required for records should be SimSun; the writing must be neat and clear, without any messy or illegible markings. Inspection assessment: 1. Check whether the on-duty site inspection boards are all properly hung. 2. Conduct thorough inspections without going through the motions, and promptly identify and address any abnormal production issues such as leaks, spills, oil shortages, or a decrease in additives that occur on site. 3. Conduct inspections and install signs within the specified time. II. Who should be responsible for checking process discipline? Production scheduling room (the name of this department may vary from company to company). III. How can we better ensure the accuracy of process parameter control? Strict management and enforcement will be applied; those who violate the rules will be punished, while those who comply will be rewarded! IV. How are violations of process discipline punished? Companies should establish their own regulations regarding rewards and penalties for process performance, based on their specific circumstances, and strictly adhere to those regulations.
Reply #22016-05-09
No matter how good or detailed a system is, it’s just empty talk if no one implements it

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