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“Detailed list of the “three violations”

2016-05-10View Original

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bg8.png Operational violations: 1. Failing to present a safety work permit or wear a work ID when starting work. Working without completing the three-level safety training. 2. Smoking within the factory premises. 3. Working while under the influence of alcohol. 4. Non-specialized personnel performing special operations. 4.1 Employees who do not possess special operation certificates engage in special tasks such as working with pressure vessels, lifting operations, filling liquid chlorine, gas cutting, and electric welding. 4.2 Drivers operate forklifts and loaders without special vehicle operation permits. 5. Safety measures were not implemented when maintaining the equipment, and maintenance was started anyway. 5.1 Performing maintenance work when cleaning and replacement are unsatisfactory. 5.2 Performing maintenance work without disconnecting from the system. 5.3 Removing flanges and valves without relieving pressure. 5.4 The equipment pipelines have not been replaced, purged, or cleaned. 6. Equipment that has been shut down for maintenance should not be put into use without a thorough inspection. 7. During inspection and maintenance tasks, the power supply, water supply, and other energy sources of the equipment are not turned off to discharge residual energy; monitoring measures are not implemented, and no warning areas are established or warning signs are posted. 7.1. Personnel casually cross the restricted area or safety line. 8. Identifying potential hazards without eliminating them or reporting them, and proceeding with work despite the risks. 9. Operating the equipment without checking it beforehand, or proceeding with operation when the equipment is faulty or lacks complete safety devices. 10. Eating or drinking in production areas with toxins, dust, etc. 11. Performing hot work without obtaining a hot work permit. 12. Entering a confined space for work without obtaining a permit for such work. 13. Those who carry out work at heights without obtaining a high-altitude work permit or without wearing safety belts. 14. Performing electrical operations without obtaining an electrical work permit. 15. Excavation work was carried out without obtaining an excavation permit. 16. Conducting lifting operations without a lifting permit. The methods used for handling suspended loads and transported items violate the regulations. 17. It is strictly prohibited to disassemble or shut down equipment such as pipes, pumps, and valves that are connected to the system without obtaining an inspection work order. 17.1 Incomplete signatures or signatures made by others on various work permits. 17.2 Unauthorized alteration of the person in charge, executors, and supervisors on various work permits. 18. Using equipment with incomplete protective devices during operations. 19. Using mobile power tools without installed leakage protectors during work. 20. Do not pass under or stay near the boom or the load while the crane is in operation during work. It is strictly prohibited to stand or walk under areas where work is being done at heights. Throwing tools, materials, and other items up and down while working. 21. Failing to clean the work site in a timely manner as required; not disposing of waste and trash in the designated areas; leaving workpieces scattered about, which blocks passages. 22. Misusing on-site safety facilities or damaging on-site safety signs at will. 23. Electrical equipment was repaired without performing operations such as power shutdown, voltage checking, grounding, and posting warning signs. 24. The safety voltage lamps do not meet the specified operating voltage and requirements. 25. During gas welding operations, the safety requirements and proper distance for using oxygen cylinders and acetylene cylinders are ignored. 25.1 The distance between the oxygen cylinder and the acetylene cylinder is less than 5 meters, and the distance between the welding site and the gas cylinders is less than 10 meters. 25.2. Oxygen or acetylene cylinders are left unprotected and exposed to direct sunlight. 26. During operations, supervisors fail to hold the required certificates; safety measures are not implemented; they leave their supervisory posts without permission, and engage in activities unrelated to their duties while on duty. 26.1 Start the work without conducting sampling and analysis of the job. 26.2 Conducting guardianship without a guardianship certificate. 26.3 Work was started without the on-site supervisor being present. 27. Items are piled up around fire-fighting equipment, power distribution boxes, panels, and cabinets, in violation of the specified stacking distances. 28. Do not step over, touch, or wipe the moving parts while the equipment is in operation; do not step over conveyor belts, frame plates, or scrapers. 29. Do not use your hands as a substitute for tools. 30. Enable seized or scrapped equipment. 31. Throwing objects randomly while working at heights. 32. Climbing on objects being lifted, as well as walking or staying under the lifted objects or crane arms. 33. Process parameter control exceeds the specified limits. The microcomputer operator failed to make adjustments in a timely manner when the process parameters exceeded the specified values; 34. Class I handheld electric tools were used without leakage protection devices. Class III handheld power tools were not used when performing maintenance in a humid, enclosed container. 35. Mop the motor of the running pump and the pump base. 36. After measuring the voltage of the electrolytic cells in the electrolysis workshop, the covers of the boxes were not put back on. 37. Pressure was not released when the manhole of the resin tower was removed in the electrolysis workshop. 38. Excessively high pressure occurred during the purging of the hyposodium pipeline, and the valve was opened too quickly, resulting in the rupture of the hyposodium pipeline. 39. Microcomputer operators arbitrarily suppress or turn off the audio and visual alarms that are not related to their own post, and casually silence the alarms indicating gas concentration at the site. 40. In winter, the falling-film evaporation system is not used for drainage in the electrolysis workshop. 41. During the start-up and shutdown of the electrolyzer, the lock nuts were not tightened or loosened as required. 42. Explosion-proof lighting fixtures and equipment were not used in areas or spaces where flammable and explosive materials are present; instead, iron tools were used to strike the equipment. 43. When the feed inlet of the membrane-based nitrogen removal centrifuge in the electrolysis workshop became blocked while it was in operation, an iron pipe was used to clean it. 44. The sludge pump at the wastewater treatment station in the caustic soda workshop became clogged; when attempts were made to clean the pump, the equipment was not powered off. 45. When the sewing machine at the caustic soda receiving station in the caustic soda workshop breaks, do not stop the sewing machine or the belt for threading. 46. When tying bags at the flake caustic soda receiving post in the caustic soda workshop, the apron was left dragging on the conveyor belt. 47. Workers in the caustic soda workshop, who are responsible for receiving slurry caustic soda, sat on the protective cover of the conveyor belt motor to rest while stacking the material. 48. The personnel in the control rooms of various units place their walkie-talkies too close to their computers. 49. Pump with gloves. 50. Entering the intermediate tank area without registration and without eliminating static electricity. 51. Do not open and close valves abruptly, or use your foot in place of a handle. 52. The important valves at the site were not connected to the computer system, resulting in production fluctuations. 53. No record-keeping is maintained for blind plates when they are installed or removed. 54. Vehicles occupying fire exits without a permit for occupying such areas. 55. No long tubing gas supply was available at the site during the tank cleaning operation in the PVC workshop. . 56. Personnel in microcomputer-related positions remove process interlocks arbitrarily. 57. The computer operator should place the water cup on the console. 58. Workers in the packaging department use their hands instead of tools to heat-seal cardboard. 59. When working in explosion-proof areas, do not use copper tools; instead, use iron tools for striking. 60. Use mobile phones inside explosion-proof areas. 61. Falsification of analyzed data results. 62. When changing the chromatographic carrier gas, the chromatograph was not turned off before starting the gas replacement. 63. Discarding toxic chemical waste carelessly, or releasing used liquids after analysis without proper handling. 64. Analyze the use of expired reagents and standard solutions. 65. Plugging in or unplugging power plugs while hands are wet while using electrical equipment. 66. Analyze personnel who have not been regularized in their positions and are taking samples independently in the workshop. 67. Wipe the moving parts of the vehicle while it is in operation. 68. Loading and unloading workers illegally operate freight vehicles and forklifts. 69. After loading the vehicle at the loading station, jump down from the loading platform. 70. Workers at loading/unloading posts horse around on vehicles transporting goods. 71. Workers at the loading/unloading station jump down from the pile of goods after unloading them. 72. Clear the area by directing the personnel responsible for draining water to leave the site. 73. The acetylene generation unit failed to notify the slag washing personnel when discharging slag, and did not inspect the slag tank during that process. 74. The gas supply valve for the wind drill at the acetylene generation station was not closed. 75. When replacing the valve gasket at the acetylene generation station, the gas supply pipe was not disconnected. 76. The oscillator of the bellows ring at the acetylene generation station was not powered off when it was replaced. 77. When it rains, the acetylene dust collector discharges lime and removes ash. 78. Mud from the car wheels of the calcium carbide vehicle entered the calcium carbide storage area. 79. A foot-pedaled trolley is used for the acetylene slurry station. Violations of labor discipline: 1. Being late for work, leaving early, or being absent from work without reason. 2. Sleeping at the post, leaving the post, switching posts during working hours, occupying production phones for long periods, engaging in activities unrelated to production, and reading books that have no connection to production. 3. Inspections were not carried out in accordance with the requirements. 4. Operating without following the procedures or operation tickets. 5. Failure to detect or adjust when process parameters exceed the specified limits. 6. Employees leave their posts during working hours to order food outside on their own. 7. Engaging in pranks, fighting, and brawling during working hours. 8. Strangers were not prevented from entering and exiting the factory building. 9. The operator on duty uses their mobile phone to access the internet and play games. 10. Changing positions without permission during working hours. 11. Chatting, eating snacks, or doing things unrelated to work during working hours. Commanding violations: 1. Assigning personnel without the necessary safety qualifications to work, without taking into account the workers’ job types or technical levels when assigning tasks. 2. Production is organized without any work instructions, without safety measures, and without creating the necessary conditions for safe production. 3. Unauthorized modification of the approved safety technical measures. 4. Ignoring the systematic violations identified by employees and the measures proposed by technical staff to address such violations, and failing to organize their removal. 5. Arbitrarily deciding to modify, remove, misappropriate, or shut down safety devices and facilities. 6. Deciding to operate equipment in a faulty condition or beyond its capacity, without corresponding technical measures and safety safeguards, or forcing employees to work under risky conditions. 7. Failing to provide employees with the necessary labor safety and health protection equipment as required by regulations. 8. Ordering personnel to carry out operations without a clear identification of hazard sources in the work area. 9. Those with occupational contraindications were not promptly reassigned to another type of work. 10. Issuing other instructions that violate laws, regulations, rules, standards, and procedures related to occupational health and safety as well as environmental safety. 11. Ordering to start the operation before the device meets the operating conditions. Below are some additional violations related to labor protection: 1. Wearing high heels, sandals, or slippers at the production site. Hard-soled shoes were worn for work at heights, while insulating shoes were not worn for electrical work. 2. Wearing tank tops, shorts, skirt pants, dresses, loose clothing at the production site, wearing headscarves, scarves, or having the top of one’s clothes unfastened, going bare-chested or barefoot, as well as other unsafe styles of clothing. Entered the position without wearing work clothes. 3. Failure to wear safety helmets within the factory premises. Wearing a safety helmet without fastening the strap, sitting on or pressing on the helmet. 4. Long hair that exceeds the neckline, worn loose or in braids, with entry to the site without wearing a safety helmet or without securing the hair inside such a helmet. 5. Failing to wear goggles or a face shield when there is particulate matter or liquid splashing during work. 6. Do not wear synthetic fiber clothing when working in areas prone to fire and explosion, where open flames or high temperatures are present. 7. Failure to use safety belts as required or to adopt reliable safety measures when working at heights. The belt strap is too long. 8. Protective masks or earplugs were not worn as required for tasks involving toxic and hazardous substances. 8.1 During acid and alkali handling, failure to wear protective goggles, chemical-resistant clothing, and latex gloves. 8.2 During the operation, handling, and loading/unloading of toxic substances such as barium chloride, laborers failed to wear gas masks, coveralls, latex gloves, and protective goggles. 8.3 Do not wear rubber gloves or glasses when measuring the specific gravity of alkali solutions. 8.4 No protective gloves or eye protection were worn during sampling. 8.5 Do not wear a 3M gas mask when entering the conversion area. 8.6 The personnel in the batching area failed to wear gas masks when preparing the initiator. 8.7 Failure to wear protective glasses during acid-base titration. 9. Performing electrical work without wearing insulating shoes or gloves. No voltage tester. Using screwdrivers, pliers, etc., with insufficient insulation rating. 10. While adjusting the falling film scraper in the caustic soda workshop, caustic dust splashed; no goggles or mask was worn. 11. Workers in the caustic soda production shift failed to wear masks while labeling bags with batch numbers. 12. In the caustic soda workshop, during material receiving and bagging tasks in the slurry caustic soda shift, rubber gloves were not worn over the protective sleeves. 13. When receiving materials and tying bags at the caustic soda production station, put the cuffs inside rubber boots. 14. When stacking goods at the caustic soda production station, workers in the caustic soda shift roll up the sleeves of their work clothes, exposing their arm skin. 15. Failure to wear earplugs when working in areas with excessive noise levels. 16. Failure to wear a dust mask when working in dusty areas. 17. No mercury-proof masks were worn during operations in the mercury-generating areas (conversion, synthesis, compression areas). 18. Failure to wear heat-resistant gloves when operating high-temperature equipment such as ovens and muffle furnaces. 19. Loaders and unloaders do not wear safety belts when loading caustic soda, and vehicle drivers do not wear safety belts when lifting or covering the tarpaulins. 20. Failure to wear protective glasses when inspecting special vehicles or filling them with electric water. Equipment-related violations: 1. Incomplete, defective safety protection devices, or those that do not comply with regulatory requirements. 2. Safety signs and equipment labels are incomplete, unclear, or do not meet the specified requirements. 3. The safety facilities at the production and construction sites are incomplete or do not comply with regulatory requirements. 4. The environment at the production and construction sites is poor. 5. Construction machinery, equipment, tools, scaffolding structures, etc., do not meet safety requirements or lack sufficient strength. 6. Safety protection equipment and tools are incomplete, insufficient in quantity, or of poor quality. 7. In areas prone to fire and explosion, as well as key fire prevention zones, the fire protection facilities are inadequate or the fire prevention measures do not meet the specified requirements. 8. The storage locations, sites, and environments for flammable and explosive materials do not comply with safety regulations. 9. The equipment is operating in a non-safe state. 10. The pump’s disc pump identification is missing or damaged. 11. **The sealing points such as chemical valves and flanges lack protective covers. 12. The fire-fighting equipment in the hazardous waste storage area and the oil storage area is missing or damaged. 13. The medium identification on the pipeline is missing or incomplete. 14. The hazardous waste storage area and the oil storage area were not locked. 15. The driving handle was left unlocked. 16. Items occupying fire wells or fire exits. 17. There is no protective cover at the pump coupling. 18. The pump does not have a grounding wire. 19. The power supply box lacks a leakage protector. Violations related to personnel entry and exit and internal factory traffic: 1. Arriving or leaving work at times other than those specified, or failing to present a work ID. 2. Failing to walk on the right side of the route to and from work. 3. Bringing minors or strangers into the production facility at will. 4. Motor vehicles do not travel within the factory area along the designated routes; vehicles without permits or fire arrestors enter areas where fires are prohibited. 5. Drivers operating without a license or authorization. 6. Drivers driving under the influence of alcohol, speeding, or letting the vehicle roll in neutral. 7. Operating vehicles with mechanical defects, overloading them, or transporting both passengers and goods together. 8. Riding a bicycle or electric vehicle with passengers, riding with both hands off the handlebars, speeding or racing within the factory premises. 9. Failing to use turn signals when turning the vehicle. 10. Unrelated personnel crossing the dedicated passages for forklifts, and people arbitrarily passing through the barriers that separate pedestrians from vehicles. 11. Driving in reverse within the vehicle factory premises. Management-related violations: 1. Failure to fulfill safety production responsibilities as required. 2. Relevant procedures were not formulated or revised in a timely manner, resulting in a lack of guidelines for work related to safety production or inconsistencies with actual conditions. 3. Trending issues, underlying problems, weak links, or other urgent problems that arise in work safety were not promptly examined in order to improve upon them and resolve them. 4. Failure to promptly examine, respond to, and assist in resolving work related to work safety for which assistance was requested by subordinates. 5. Failure to prevent illegal acts
Reply #22016-05-10
The summary is quite comprehensive...
Reply #32016-05-11
It’s so comprehensive. Where did you get it? It would be great if there were corresponding inspection forms or acceptance forms or something like that
Reply #42016-05-11
The summary is quite comprehensive and detailed.

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