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Come and take a look; it’s designed to deal with all kinds of **inherent violation behaviors

2016-11-02View Original

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Commonalities * Inherent violations: 1. Failing to wear access permits, work permits, or inspection cards; not wearing protective equipment; failing to hand in ignition sources; entering the production areas of gathering and transportation stations without turning off mobile phones. Wear (or present) a valid ID, don personal protective equipment properly; after handing over any ignition sources and turning off mobile phones, enter only with permission or under the guidance of on-duty personnel. 2. Unwilling to undergo access checks or attempting to evade them. Active cooperation should be provided to the well stations for access inspections. 3. Performing operations without providing technical instructions to the team members. Operations should be carried out after providing technical instructions to the team members. 4. Did not enter the production area directly without being guided by on-duty personnel. One should enter the production area under the guidance of the on-duty staff or team leader. 5. During pigging operations, the person is facing the blind flange of the pig cylinder. The body should not be directly facing the ball cylinder blind plate. 6. The operator should be facing the valve screw rod during operation. The body should not be directly facing the valve screw. 7. Shut down the well or reverse the flow directly on site without using scheduling commands. Operations should be carried out in accordance with dispatch instructions (shutting in the well or changing the process flow). 8. Working while under the influence of alcohol. It is strictly prohibited to work after drinking. 9. Use the drain valve for draining when the conditions for drainage are met. Well stations that meet the venting conditions should use vent pipes for venting. 10. Vent when ignition conditions are met, but do not ignite. It should be ignited and vented. 11. No safety barriers are established with personnel in place when performing blowout lifting or prolonged venting. Personnel should be arranged in advance to guard the non-safe areas, to prevent other people from entering accidentally and suffering injury. 12. To complete the task, overproduction is carried out. Produce strictly according to the allocated quota. 13. There is a lack of timely feedback regarding the implementation of dispatch instructions. Feedback on the execution of scheduling instructions should be provided in a timely manner. 14. When checking the fire extinguisher, forgot to check the pressure. Conduct comprehensive inspections of fire extinguishers on a regular basis as required. 15. Flammable and explosive items are stored together in the same warehouse. Flammable and explosive items should be stored separately. 16. Materials or items are piled up randomly, blocking fire escape routes. Materials or items should be stored properly, and fire escape routes must always remain unobstructed. 17. Vehicles are parked within the restricted area or blocking fire escape routes. Vehicles must not be parked in the restricted area or block fire escape routes. 18. Failure to promptly handle or report any abnormal situations. When abnormal situations are detected, they must be handled or reported promptly. 19. Explosion-proof lighting fixtures are not used in the production area. Only explosion-proof lighting fixtures may be installed and used within the production area. 20. Use products without a certificate of conformity. Only products with certificates can be used. 21. Storing flammable and explosive materials in the production area. The production area strictly prohibits the storage of flammable and explosive materials. 22. When H2S levels exceed 20 mg/m3, personnel entering the production area for inspections were not wearing portable H2S detectors. When H2S levels exceed 20 mg/m3, it is necessary to wear a portable H2S detector when entering the production area for inspections. 23. Operations are carried out without a construction technical plan and emergency response plan. Hot work must only be carried out with a construction technical plan and an emergency response plan in place. 24. Failing to carry out operations in strict accordance with the approved plan (such as the personnel on site not matching those specified in the plan, or safety measures not being implemented as detailed in the plan). Carry out the work strictly in accordance with the approved plan. 25. The technical details of the plan were not adequately explained, and those to whom the information was provided did not sign to confirm receipt. The technical instructions must be detailed and clear; those who receive them should be familiar with the plan and sign to confirm their understanding. 26. For large-scale projects, emergency response drills were not carried out prior to construction as required by the plan. Before large-scale operations, emergency response drills should be carried out in accordance with the construction requirements. 27. No obvious safety warning signs or barriers were installed during the construction work. During construction, clear safety warning signs and barriers must be installed. 28. The construction site does not have sufficient fire-fighting equipment, or such equipment is not placed there as required. Sufficient fire-fighting equipment must be available at the construction site. 29. Working during the construction process without a designated on-site safety supervisor, or carrying out work when supervision at the construction site is absent for other reasons. During construction, a site safety supervisor must be designated, and such supervisor should earnestly fulfill their responsibilities for overseeing safety at the site. 30. Failing to arrange construction tools, vehicles, and materials as required. Arrange construction machinery, vehicles, and materials as specified. 31. The replacement speed is too fast or the initial pressure is too high during air replacement. When replacing the air, the velocity should be controlled at 5 meters per second, and the initial pressure should be kept below 0.3 MPa. 32. The escape routes from the construction work pits are inadequate. The escape routes in construction operation pits must be improved. 33. Unrelated persons enter the restricted area. Unauthorized personnel are not allowed to enter the restricted area. 34. Insufficient scrutiny is applied to the insulation and anti-corrosion measures for buried pipelines; backfilling of pipe trenches is done carelessly. Buried pipelines shall be insulated and protected against corrosion in accordance with the specifications, and the trench shall be backfilled as required. 35. No warning zone is established during flaw detection or photography. When performing flaw detection or taking photos, a warning zone must be set up. 36. Failure to use explosion-proof lighting as required when working in potential natural gas production areas. Use explosion-proof lighting as required when working in the production equipment area. 37. Positive-pressure air respirators were not provided when working at Class III, IV, and V sulfur-containing wells and stations. When working at wells and stations with high sulfur content, sufficient quantities of qualified positive-pressure air respirators must be available. 38. During well testing, the true weight gauge does not lose pressure after pressure measurement. Release pressure after pressure measurement. 39. Failing to fill out work records after completing tasks, and failing to report to the control room in a timely manner. Records should be filled out immediately after the work is completed, and reported to the control room. Maintenance crew (plumbers, welders) *Recurrent violations: 1. Using wrenches as hammers; striking with the wrong end of the wrench; applying force without checking the opening size when using wrenches and pipe wrenches. Wrenches must not be used for prying. When using wrenches and pipe wrenches, pay attention to the size of the opening and the direction of applied force when exerting pressure. 2. Welding electrodes are not baked; expired welding electrodes are used. Welding rods must be baked before use, and expired welding rods are prohibited. 3. Conducting work without a construction technical plan or an industrial hot work permit. Construction must be carried out in accordance with the construction technical plan and only when all necessary procedures for industrial hot work have been completed. 4. Smoking at natural gas production, collection, and transportation construction sites. Smoking is strictly prohibited at the construction sites for natural gas collection and transportation. 5. The welding rod used is incompatible with the material of the workpiece. Use electrodes that are compatible with the material being welded. 6. Insulation and anti-corrosion measures are not properly implemented after the repair welding of buried pipe fittings, and backfilling is done carelessly. After repair welding of buried pipe fittings, the insulation layer must be restored properly; the burial depth and backfilling should comply with relevant specifications. 7. If the gap at the weld joint is too large, fill it with welding rod or wire before welding. Ensure accurate material cutting; the gap at the weld seam must comply with specifications. It is strictly prohibited to use items such as welding rods to fill the gap during welding. 8. Working at high-sulfur wells without wearing a positive pressure air respirator. When working at high-sulfur wells, a positive-pressure air respirator must be worn. 9. Operating without a valid qualification certificate or with an expired certificate. Operators must hold a valid operating qualification certificate. 10. Construction units without the necessary qualifications carry out welding on sections that require strict standards. All construction work must be carried out by units that possess the necessary construction qualifications. 11. When the welding machine is in operation, the welding exhaust port should face the equipment and pipelines. When the welding machine is in operation, it should be kept away from the production area, and the welding exhaust vents must not be directed at the equipment or pipelines. 12. Mixing of flammable and explosive materials. Flammable and explosive items should be stored separately. 13. When hot work is being carried out, the safety distance between oxygen cylinders and acetylene cylinders is insufficient; or gas is drawn from the cylinders while they remain on the vehicle for construction purposes. When working with open flames, the oxygen cylinder and acetylene cylinder must be at least 5 meters apart; gas supply operations cannot be carried out with the cylinders on a vehicle. 14. Do not wear protective gear such as sunglasses or gloves when welding with oxygen; wear such protective gear when welding. 15. During welding, the ground wire is wrapped around the valve’s screw rod. During welding, the ground wire should be wrapped around the welded object. 16. Welding was carried out without properly grinding the inner surface of the weld joint. The inner and outer walls of the weld joint must be polished clean, and the groove must be in standard condition before welding. 17. When stopping gas flow at the connection point, the body is facing the pipe opening, and there are no temporary sealing measures in place for that opening. When stopping gas supply at the connection points, sealing measures must be in place; escape routes must meet standard requirements, and people should not stand directly in front of the pipe openings. 18. Use a lever on the adjustable wrench when removing or tightening bolts. Do not use a lever attached to a adjustable wrench when removing or tightening bolts. 19. When pressure relief is required to fix the leak, operate under pressure. Before fixing the leak, wait until the pressure is reduced to zero before proceeding with operations. 20. When tightening the screws, they were not tightened diagonally, and the lengths of the screw threads at both ends of the flange were not uniform. The fastening screws should be tightened diagonally, and the lengths of both ends of each screw head must be equal. 21. When welding old and new pipelines, propane was not used for cleaning, and the temperature was lowered rapidly after welding was completed. When welding old and new pipelines, the joint areas should be cleaned with acetone, and insulation measures should be taken after welding is completed. 22. The safety valve has not been calibrated on a regular basis. Adjust the safety valve periodically. 23. The bolt and screw parts were assembled without being cleaned properly. Clean the dirt off the bolts and screws before proceeding with assembly. 24. Installation is carried out when the finish of the sealing surface and gasket does not meet the requirements. The sealing surface must be cleaned thoroughly, and the gasket must be free of scratches or dirt; otherwise, measures such as replacement and maintenance should be taken, and installation can proceed only after it meets the requirements. 25. The flanges were not tightened symmetrically. When tightening the flanges, do so symmetrically to ensure consistent flange gaps. 26. When manufacturing raised and recessed flange gaskets, placing red cardboard directly on the flange and hammering it can easily damage the flange. To make red cardboard shims, draw circles with a compass and then cut them out with scissors. 27. In addition to incomplete embroidery and weld joint alignment gaps not meeting requirements, forced alignment is used. The weld joint must be polished clean, and the alignment gap must meet the specifications. 28. Failing to wear a safety helmet during equipment maintenance and repair work. A safety helmet must be worn during the maintenance and repair work on equipment. 29. Failing to wear a safety belt when working at heights. Please wear a safety belt when working at heights. 30. Remove the valve housing and replace the valve packing. With the valve in the open position, after releasing pressure and ensuring there is no air present, loosen the gland packing and replace it. 31. Performing operations on the equipment or valves directly during construction work. During construction, operations must not be carried out directly in front of the equipment or valves. 32. Failing to wear protective clothing at work. Protective clothing must be worn when working at the production site. Electrician* Inherent violation behaviors: 1. Using ordinary wires to connect handheld power tools. Power tool cables should be made of flexible rubber cables. 2. Use steel wire or copper wire as fusing wires; only specialized fuses should be used for this purpose. 3. Operating the isolating switch and drop fuse under load. Isolating switches and drop fuses must not be operated under load. 4. Use a circuit breaker as a load switch. A circuit breaker cannot be used as a load switch. 5. Performing live work or working on poles alone without supervision. After the power outage sign is posted, work on the pole can only be carried out under the supervision of a designated person. 6. Working on the same pole with two or more people without wearing safety helmets. When working on the same pole with two or more people, safety helmets must be worn for protection. 7. Forcefully close the power switch for taking off. Do not force-close the power switch used for starting; identify the cause of the overload and address it first. 8. For three-phase equipment that requires connection to neutral (ground), use a two-hole socket. For three-phase equipment that requires grounding, only three-hole sockets can be used. 9. The “three-phase five-wire system” was not implemented strictly. The \"three-phase five-wire system\" must be strictly implemented. 10. Test electricity with your body. Test for electricity with a test pen. 11. Do not plug (unplug) the power plug while it is under load; pull the wire directly when plugging or unplugging it. Do not plug (unplug) the power plug while it is under load; when removing or inserting the plug, do not pull the wires directly – only unplug the power plug. 12. Working in the field on rainy days, such as climbing utility poles or operating switches, etc. It is not allowed to work in the field on poles or switches during rainy weather. 13. Failing to wear a safety belt when working at heights. Wear a safety belt when working at heights. 14. Do not wear insulating gloves when switching zero grams. Insulated gloves must be worn when switching zero grams. 15. High-voltage line maintenance is carried out without discharge. High-voltage line maintenance can only be carried out after installing temporary grounders. Driver* Inherent violation: 1. Going out on work to do personal tasks. You shouldn’t do personal work at work. 2. No need to go out. You need to ask for leave in case of an emergency to go out. 3. Failing to check the vehicle carefully before setting out. Thoroughly check the vehicle before setting out. 4. The vehicle did not sound its horn when turning. Horn the vehicle when turning (except in areas where it is prohibited by regulations). 5. The vehicle does not use turn signals when turning. Use turn signals when the vehicle is turning. 6. Reversing and turning without following the regulations. Reverse and turn as specified. 7. Failing to overtake as prescribed (forcing an overtake, meeting oncoming traffic, or overtaking from the right). Overtake as per regulations. 8. Failing to give way as required. Give way as required. 9. Occupying the fast lane for an extended period on the highway. The fast lane cannot be occupied for an extended period on the highway. 10. Failing to drive at the speed limit indicated by road signs (speeding). Drive at the speed limit indicated by road signs. 11. Overloading of vehicles. Overloading is not allowed. 12. Boasting and chatting with passengers while driving. While driving, one should not boast or chat with passengers; focus on driving. 13. Failing to maintain the required distance between vehicles. Maintain the required distance between vehicles. 14. Driving on the sidewalk. You must not drive on the sidewalk. 15. Drive while hugging the line. Do not drive on the lane boundary. 16. Failing to park vehicles as prescribed. Park the vehicle as required. 17. Drive a vehicle with mechanical issues. Do not operate vehicles with defects. 18. Take a detour. No detour vehicles. 19. Driving while fatigued. Do not drive while fatigued. 20. Not wearing a seat belt. Fasten your seat belt. 21. Driving under the influence. Driving under the influence is strictly prohibited. 22. Answering calls while driving. Don’t answer calls while driving. 23. Do not use low-beam headlights when meeting vehicles at night. Low-beam headlights should be used when meeting oncoming vehicles at night. 24. When the vehicle behind gives a signal to overtake, deliberately refuse to move. When the vehicle behind gives an overtaking signal, you should yield as much as possible. 25. Smoking, eating, etc. while driving. Smoking, eating, and other such activities are not allowed while driving. 26. Drive in slippers. Slippers are strictly prohibited, and driving is not allowed. 27. Vehicles are parked haphazardly after returning to the yard. After returning to the yard, the vehicles are placed neatly in accordance with the regulations. 28. Vehicle return inspections were not carried out as required. Conduct vehicle return inspections as prescribed. Team members’ *inherent violation behaviors: 1. Working without wearing a work permit. A work permit must be worn while on duty. 2. Failing to conduct regular inspections of the lines on time, or failing to wear protective equipment such as detectors during inspections. When conducting regular inspections of the lines on schedule, or during such inspections, protective equipment such as detectors should be worn. 3. Do not form a straight line with three points when under pressure. When watching under pressure, maintain a \"three-point line\". 4. When removing the pressure gauge, it can be removed directly without using a relief valve to release pressure. When removing the pressure gauge, open the relief valve to release pressure before proceeding with the removal. 5. The pressure gauge control valve is operated too quickly. The pressure gauge control valve should be operated slowly to avoid stressing the pressure gauge. 6. To operate the flow meter, lift the tip part with your hand. When operating the flow meter, do not lift the tip part with your hand. 7. Allow persons without valid documents to enter the gathering and transportation facility. Persons without valid identification cannot enter the gathering and transportation facilities. 8. No designated parking area is provided for vehicles entering the site. Vehicles entering the site should be parked at the designated locations. 9. Failing to promptly stop illegal and irregular acts committed by outsiders on the station premises. Illegal and irregular behaviors committed by outsiders within the station must be stopped promptly. 10. Perform operations under pressure when fixing the air leakage points. Do not work under pressure when fixing the leak. 11. Face the screw rod when opening and closing valves. When opening or closing the valve, do not face the screw directly. 12. Grease was not applied to the grease injection nozzle after cleaning the advanced orifice plate valve. After cleaning the advanced orifice plate valve, it is necessary to apply grease to the grease injection nozzle. 13. When cleaning an advanced orifice plate valve, the cover was removed without first releasing pressure from the upper chamber. When cleaning an advanced orifice plate valve, it is necessary to relieve pressure in the upper chamber and vent it before removing the cover plate. 14. When cleaning high-grade orifice plate valves, the handle is not removed in time after it has been used. When cleaning high-grade orifice plate valves, the handle should be removed promptly once it is no longer needed. 15. When cleaning the advanced orifice plate valve, stand with your body facing above the removal cover. When cleaning advanced orifice plate valves, one should not stand directly above the cover that needs to be removed. 16. When tightening the screws, they were not tightened diagonally, and the thread lengths on both ends of the flange were not uniform. When tightening screws, do so diagonally or ensure that the thread lengths on both ends of the flange are equal. 17. When using wrenches or pipe wrenches, force is applied without paying attention to the size of the opening. When using a wrench or pipe wrench, apply force after the opening size is appropriate. 18. When operating the true weight instrument, the pressure rod was rotated out too far. When operating the True Weight Instrument, the pressure rod should not be rotated out beyond two-thirds of its total length. 19. Failing to close the wellhead production gate valve when the well is shut down for an extended period of time. The production gate valve must be closed when the well is shut down for an extended period. 20. When lighting a water-jacket furnace, one should face the ignition point directly, either by lighting it directly or by turning on the gas first and then igniting it. When lighting a water-jacket furnace, one should not face it directly; the furnace should be lit first and then gas supplied. 21. The escape routes in the production area are not marked. Escape routes in the production area must be marked. 22. Do not operate by opening and releasing abruptly when discharging waste. Operate slowly when discharging waste. 23. The handover is not carried out as required during shift changes. Handovers are carried out as required during shift changes. 24. Failing to abide by work discipline and not being in the duty room at work. Stay at one’s post, adhere strictly to work discipline, and avoid switching or wandering to other positions. 25. Starting work without wearing protective equipment (such as slippers, high heels, or synthetic clothing), or bringing ignition sources and communication devices into production areas or construction sites. Personal protective equipment must be worn while working (such as slippers, high-heeled shoes, or synthetic clothing), and open flames or communication devices should not be brought into production areas or construction sites. 26. Conducting work without a construction technical plan, or carrying out special operations without an operation ticket or permit. Work can only be carried out with a construction technical plan, work order, or permit. 27. Failing to address and report abnormal situations in a timely manner. Any abnormal situations found should be addressed and reported promptly. 28. Relevant personal protective equipment was not worn when using chemical substances. Wear appropriate personal protective equipment when using chemicals. 29. Materials or items are piled up haphazardly, blocking fire escape routes. Materials or items should not be stacked in such a way as to block fire escape routes. 30. Vehicles parked in the restricted area or blocking fire escape routes. Vehicles must not be parked in the restricted area or block fire escape routes. 31. Bolts that meet the design material requirements were not selected for installation. Bolts that meet the design material requirements should be selected for installation. . 32. Fittings were installed without properly winding Teflon tape around the threads. The threads of the pipe fittings should be carefully wrapped with tape before installation. 33. Installation was carried out without considering whether the gasket structure met the design and installation requirements. Careful consideration should be given to whether the gasket structure meets the design and installation requirements before installation. 34. Allowing external construction teams to enter and carry out work without the necessary permits or procedures for working with fire, or permitting them to conduct industrial welding tasks without implementing the required safety measures. External construction teams must possess the necessary permits and firework operation approvals before they are allowed to enter and carry out work. 35. The safety door opens inward and is locked. Safety doors should open outward, and locking them is strictly prohibited. 36. During process installation and assembly, no attention was paid to the orientation of valves and equipment. . During process installation and assembly, attention should be paid to the orientation of valve and equipment installation. 37. Use the adjustable wrench in the reverse direction, or use it as a hammer to strike things. Adjustable wrenches must not be used in the reverse direction or as a hammer for hitting. 38. The duty personnel are unaware of their safety responsibilities, and the handover details during shift changes are unclear. The duty personnel should be aware of their responsibilities and safety obligations, and the details to be handed over must be clearly communicated during shift changes. 39. The scheduling instructions are not implemented strictly. Strictly follow the dispatch instructions. 40. Sufficiently strict safety supervision is not exercised in conjunction with construction work. When coordinating construction work, safety supervision must be carried out strictly in accordance with the requirements. 41. Emergency and duty phones are locked. Emergency and duty phones must not be locked. 42. Unauthorized wiring inside the residence. Wires must not be connected randomly inside the residence. 43. No safety warnings are given to outsiders entering the production area, nor are any introductions provided. Safety reminders should be given to outsiders entering the production area, along with information about the situation there. 44. The gates of the well station remain open for long periods, allowing people to enter and exit freely. The entrance to the well station should be kept closed to control access by unauthorized persons. 45. Failing to maintain equipment on a regular basis. The equipment should be maintained on a regular basis by cleaning it, applying grease, and using sealant. 46. Failure to promptly stop illegal operations at the site. Stop any illegal operations at the site promptly. 47. Reading magazines, novels, or doing personal tasks while on duty. During working hours, it is strictly prohibited to do anything unrelated to work. 48. Failing to wear a safety belt when working at heights (cleaning equipment, pruning branches at height). When working at heights, a safety harness must be worn.
Reply #22016-11-02
Very practical. Thanks for sharing; this deserves extra points....
Reply #32016-11-02
Thank you for sharing; I’ll save it for training use.

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