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On production lines, quality parameters such as viscosity or molecular weight are generally measured in order to assess the reaction progress of the materials and enable timely control of the production process. However, as far as is known, most manufacturers rely on offline laboratory sampling and analysis, which introduces a certain time delay. Therefore, online monitoring of viscosity/molecular weight is of great significance for making informed decisions; the basic principle is as follows (the specifics depend on the operating conditions): To improve the reaction efficiency inside the reactor, almost all polymerization reactors are equipped with stirring devices. For a given reaction setup, the torque required for stirring depends on parameters such as the viscosity of the material, temperature, density, liquid level in the reactor, and stirring speed; Unlike ordinary viscous Newtonian fluids, the viscosity of polymers changes with shear rate, and it is necessary to use the principles of fluid rheology for modeling ; The 3-model requires only three input parameters (introducing additional parameters yields little improvement in measurement accuracy and can be ignored): torque (stirring power), a parameter that indicates the work required for stirring ; Stirring speed, this parameter indicates the magnitude of the shear rate ; For polymer temperature, the effect of temperature on viscosity also exhibits a highly nonlinear relationship, requiring compensatory correction. You can come in and discuss it! Thank you all for your guidance
All the principles listed are correct. However, key data can be disrupted by certain circumstances, leading to \"uncertainty\". Things like mixing power are easy to measure, but analyzing this data is quite troublesome—it’s difficult to calculate level fluctuations accurately, and it’s hard to determine the impact of viscosity accurately, among other issues.
We will have appropriate error compensation for misapplications; for things like polymer temperature, we will also measure the medium temperature and make compensatory adjustments
Temperature compensation requires a lot of relevant data. Do you have it? The viscosity changes of polymers differ from those of ordinary molecules, and in many cases there is a significant difference between the viscosity under stirring conditions and the viscosity under flow conditions; in other words, the differences between the viscosity under stirring conditions and the viscosity under flow conditions vary for different polymers. The data obtained from experiments may differ from that of large-scale production. Issues such as delays can likely be less accurate than practical operational experience.
You are also involved in research on block slopes; then what is your company’s area of focus? If you need our services, I can provide you with an explanation of the principles behind our company’s engineering projects, which may help you understand better
I only have some knowledge from books; it has no connection to my work. It’s just theoretical talk; from a epistemological standpoint, if this doesn’t work in theory, then how should it be done in practice?