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Discuss the treatment principles for a drop in condenser vacuum.

2018-12-06View Original

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(1) If a drop in vacuum is detected, it should be confirmed by comparing it with the exhaust steam temperature. The cause must be identified promptly, appropriate measures taken to address it, and the situation reported to higher-level management. (2) When the vacuum level drops, the backup vacuum pump should be started. If the vacuum continues to decline even after reaching the load-reduction value, the load should be reduced by an amount corresponding to the degree of vacuum drop until the load is reduced to zero. (3) If the treatment is ineffective and the unit load is reduced to zero yet the vacuum cannot be restored, the machine should be shut down by tripping the breaker. (4) When the vacuum level drops, attention should be paid to the operation of the steam pump; if necessary, switch to electric pump operation. (5) As the vacuum decreases, attention should be paid to changes in the exhaust temperature. (6) If the vacuum drops rapidly and reaches the shutdown value during operation, the protection will trigger a trip of the unit; otherwise, manual shutdown should be carried out. (7) During a shutdown due to low vacuum, the high and low pressure bypasses should be promptly disconnected and closed, as well as the main and reheat steam pipes leading to the condenser drain; it is prohibited to activate the secondary bypass from the boiler to the condenser. (8) Strengthen the monitoring of the temperature and vibration of each bearing in the unit.
Reply #22018-12-06
First, compare the reading on the vacuum gauge with the temperature reading from the exhaust cylinder to determine the extent of vacuum loss; then increase the inlet valve of the vacuum pump or start a backup vacuum pump to maintain the vacuum level, and reduce the load according to the degree of vacuum decline. As the vacuum continues to drop, the start-up pump is activated to maintain it. While performing the above operations, the cause of the vacuum drop should be identified and eliminated. If the defect cannot be eliminated in time, and the vacuum level continues to drop below 0.04 Mpa, the system must be shut down due to a fault.
Reply #32018-12-08
Reduce the load, activate the auxiliary pump, discharge the condensate on-site, and maintain the operation of the unit to prevent the condenser vacuum interlock from activating.
Reply #42018-12-08
This issue needs to be handled with caution.
Reply #52018-12-14
Simply maintaining negative pressure is likely not the fastest way to resolve the issue; if this occurs during operation, it is possible to try reducing the load in order to identify the cause more quickly. While addressing the problem, negative pressure can be maintained temporarily through other methods

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