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Selection of saturated steam compensation methods

2019-01-29View Original

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I. Consistency of density determination using lookup tables: Temperature compensation and pressure compensation are essentially the same for saturated steam. The reason is that for saturated steam, there is a one-to-one functional relationship between pressure and temperature; the density obtained from the steam temperature is identical to the density obtained from the pressure corresponding to that temperature. Therefore, both temperature compensation and pressure compensation are feasible in principle. II. Differences in compensation accuracy: The level of compensation accuracy achievable through temperature compensation and pressure compensation depends not only on the accuracy of the temperature sensors and pressure transmitters, but also on the type of flow meter, the operating conditions of the substance being measured, and the range selected for the pressure transmitter. Overall, temperature measurement has a significant impact on the compensation accuracy, as analyzed below. 1. Consideration of the accuracy class of the temperature sensor. The temperature measurement error is related to the accuracy class of the temperature sensor and the value of the temperature being measured. For example, for saturated steam at a pressure of 0.7 Mpa, when using a platinum resistance thermometer of class A, the error margin is ±0.49°C. If these measurement results are used to consult a steam density table for compensation, the uncertainty in flow rate compensation is approximately ±0.56% R for differential pressure flow meters, and ±1.11% R for vortex flow meters. If a Class B platinum resistance thermometer is used for temperature measurement, its error margin increases to ±1.15°C; as a result, the uncertainty associated with flow compensation rises to ±1.31%R for differential pressure flow meters and to ±2.61%R for vortex flow meters. Obviously, the errors that can arise from using Class B platinum resistance thermometers for such purposes are considerable, so they are generally not suitable for use. Here, only a relative comparison is made among temperature sensing elements of different accuracy levels. Of course, the error mentioned here refers only to the temperature sensing element; as for the uncertainty of the flow measurement system, the effects of secondary flow meters, flow sensors, flow transmitters, and so on must also be taken into account. 2. The impact of temperature measurement error on flow measurement results. The relationship between temperature measurement errors and flow rate measurement results has little impact on superheated steam. For example, for superheated steam at 250°C, if the temperature measurement error is 1°C, the uncertainty in the flow rate measurement resulting from temperature compensation is approximately 0.096% R (for differential pressure flow meters) to 0.19% R (for vortex flow meters). A significant impact is exerted by the use of temperature signals for compensation in the measurement of saturated steam flow. For example, saturated steam at a pressure of 0.7 Mpa has an equilibrium temperature of 170.5°C and a corresponding density of 4.132 kg/m3. If the temperature measurement error is -1°C, and the saturated steam density table is consulted using this value, the resulting density is 4.038 kg/m3, which leads to a flow measurement error of approximately -1.14°C (for differential pressure flow meters) to -2.27%R (for vortex flow meters). 3. Accuracy class of pressure transmitters, pressure measurement error, and its impact. The error in pressure measurement is related to the accuracy class and range of the pressure transmitter; for example, when a pressure transmitter with an accuracy class of 0.2 and a measurement range of 0–1 Mpa is used to measure the saturation steam pressure of 0.7 MPa, the error limit is ±2 kPa. If this result is used to consult a steam density table for compensation, the uncertainty in flow rate compensation caused by this error margin is approximately ±0.13% R for differential pressure flow meters and ±0.25% R for vortex flow meters. Obviously, the compensation accuracy achievable through pressure compensation is higher than that of temperature compensation. III. Differences in investment: From the perspective of saving on investment and reducing installation efforts, since the cost of a platinum resistance thermometer is only a few tenths to a fraction of that of a pressure transmitter, it is more economical to use temperature compensation. IV. Difficulties in practical implementation 1. The view that both of the compensation methods mentioned above are feasible is merely a theoretical discussion; other problems will arise during actual implementation. It enters a superheated state due to phase change. For saturated steam, when it flows at a high velocity through a vortex flow meter, the adiabatic expansion caused by pressure loss often causes the steam to enter a superheated state. Even in this case, it is still treated as saturated steam, and the saturated steam density table is consulted using the steam temperature; the resulting value is significantly high. 2. Difficult to install. For differential pressure flow meters used to measure the mass flow rate of saturated steam, if temperature compensation is chosen, the proximity of the temperature sensing element to the throttling element often interferes with the flow conditions, or it becomes impossible to install it in an ideal location, forcing changes to the design. For the aforementioned reasons, measuring only the temperature when determining the mass flow rate of saturated steam, and then using a density table to calculate the mass flow rate, is not widely used in practice.

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