Introduction to the QYCS magnetic vibration ultrasonic scale prevention (removal) device

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Product Overview 1. Technical Overview: The QYCS magnetic vibration ultrasonic scale prevention (removal) technology utilizes a strong magnetostrictive electric/mechanical energy conversion mechanism to apply ultrasonic waves directly to the metal walls of heat exchange equipment. When ultrasound propagates through metals and the media in direct contact with them, it generates a series of related effects such as ultrasonic condensation, high-speed micro-vortices, and high-impact shear, thereby achieving online scale prevention and removal, enhanced heat transfer, and energy savings. This technology utilizes microprocessors and software systems to adjust and control parameters such as the generation of ultrasonic oscillation waves, frequency, amplitude, pulse period, and pulse width, in order to achieve optimal values of sound intensity and acceleration. 2. Product mechanism (1) Scale prevention mechanism: Micro-vortex effect for scale prevention and removal. The magnetic vibration ultrasonic scale prevention (removal) device is combined with a transducer to generate ultrasonic pulse oscillations in the form of high-elasticity waves. When these waves act on the medium in heat exchange equipment, the impact of these high-energy pulse oscillations accelerates the movement of molecules per unit volume/area of the medium, creating discrete forces that give rise to high-speed micro-vortices, thereby preventing the formation of scale, crystals, and deposits. The agglomeration-effect scale prevention magnetic vibration ultrasonic scale prevention (removal) device emits ultrasonic pulse oscillations; as high-elasticity waves propagate, the energy waves pass through the medium in which the suspended particles are found. These particles vibrate together with the medium. Due to differences in particle size, their vibration speeds vary, causing them to collide with each other and stick together. As a result, their volume and weight increase, preventing them from vibrating in sync with the ultrasonic waves; instead, they move in a random manner, continuing to collide, stick together, and grow larger, before eventually settling out and being removed. This process leads to the agglomeration of large particles and their separation from the pipe walls, thereby preventing scale formation. (2) Scaling removal mechanism: Shear effect-based scaling removal. The magnetostatic ultrasonic anti-scaling (scaling removal) device emits ultrasonic pulses that generate high-elasticity waves. As these waves propagate along the wall of the heated tube, the scale layer on the tube wall vibrates in sync with the tube wall. Due to the difference in elastic coefficients between the tube wall and the scale layer, different deformation displacements occur, resulting in shear forces. These forces cause the scale layer to become fatigued, develop cracks, become loose, and eventually break off, thereby achieving scaling removal. (3) System scaling prevention and removal process flow. 3. Functions achieved by the system: (1) It enables the heat exchanger to operate without scale buildup; even in extremely harsh operating conditions, it helps to significantly delay scale formation and extend the interval between cleaning cycles of the heat exchanger. (2) High-speed micro-vortices generated by ultrasonic oscillation disrupt the insulation layer of the medium, thereby improving the heat transfer efficiency. (3) For systems using circulating water as a cooling medium, the concentration ratio can be appropriately increased to reduce water and chemical consumption. (4) Online scale prevention and removal are achieved, reducing the need for shutdowns for chemical cleaning or other cumbersome methods of scale removal; this saves on cleaning costs and mitigates the economic losses caused by equipment corrosion and shutdowns ； It avoids environmental pollution and waste of water resources caused by cleaning. (5) It reduces under-scaling corrosion caused by scaling, thereby extending the service life of the equipment. (6) The system’s resistance being reduced lowers the power consumption of the pump. 4. Product advantages: The product advantages are mainly explained from aspects such as the usage method, scope of application, and energy-saving performance. (1) Comparison of several methods for scale prevention and removal – Advantages and disadvantages of various scale control methods:
Mechanical scale removal: 1) High labor intensity; 2) Long operation time, which affects production; 3) Improper operation can cause damage to equipment. Effective in removing scale completely.
Chemical scale removal: 1) Releases pollutants and contaminates the environment; 2) Requires a temporary circulation cleaning system. Fast scale removal speed.
Organic scale inhibitors: 1) It is necessary to maintain a certain level of the chemical agent; 2) The effectiveness of the scale inhibitor diminishes over time; 3) Scale inhibition is not needed throughout the entire system, leading to waste of chemicals. Easy to use, straightforward, and effective.
Coating-based scale prevention: 1) Complex process; 2) High cost; 3) If the process requirements are not met, the coating may peel off, rendering scale prevention ineffective.
Acoustic wave scale removal: Not suitable for removing particulate-scale deposits (such as mineral sludge) or polymers and oil residues. Energy-efficient, environmentally friendly, and safe.
Magnetic vibration ultrasonic scale prevention/removal device: A purely physical method that causes no secondary pollution, enables online scale prevention and removal, and is energy-efficient and environmentally friendly.
(2) Advantages of the magnetic vibration ultrasonic scale prevention/removal device: 1. From an environmental perspective: It uses a purely physical method for scale prevention and removal, without the need for any chemical agents or the release of pollutants, thus eliminating the problem of secondary pollution and enabling environmentally friendly and energy-efficient production. 2. Energy conservation ； (1) No softening treatment is required, saving on infrastructure costs, land use, and equipment acquisition expenses ； (2) Reduce consumption of chemical reagents and operating/maintenance costs ； (3) Achieve online scale prevention and removal, eliminating the need to shut down the system for cleaning; this reduces the economic losses associated with shutdowns and equipment corrosion ； (4) Save on cleaning costs ； (5) Reduces energy consumption in enterprises and improves heat transfer efficiency. It reduces production costs and enhances the competitiveness of enterprises. 3. Advantages over similar products: It not only addresses the issues of scale prevention and removal, but also effectively solves the problems of scaling and crystallization in chemical materials. As a result, it has a wider range of applications and superior performance in terms of scale prevention and removal. 4. Energy-saving indicators: Enterprises that utilize magnetic vibration-based ultrasonic scale prevention (removal) systems can achieve energy savings of 25% to 36% or more, resulting in a reduction of energy consumption per unit of industrial added value in the industry by 18% to 25%.