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Comparison of common performance characteristics of sewage aeration fans

2020-09-18View Original

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1: Air volume adjustment – The air suspension blower uses a DC motor along with a speed control system to adjust the rotation speed of the impeller, thereby regulating the flow rate. The flow rate can be adjusted within a wide range of 20–99%, offering significant flexibility. Rotary vane blowers are generally regulated by outlet throttling, and frequency conversion control can also be used, offering a wide range of adjustment possibilities. Multi-stage centrifugal blowers generally use inlet throttling for regulation, but the effect of this regulation is not very satisfactory. It can also employ advanced variable-frequency speed control technology, resulting in power consumption that decreases in parallel with flow rate. The flow rate adjustment range is between 70% and 99%, which is relatively narrow. Single-stage centrifugal blowers cannot use variable frequency speed control; their flow rate is adjusted by a combination of inlet and outlet vanes. At constant speed operation, the air flow rate can be continuously reduced to 45%. 2: Efficiency. Under the same conditions, among the four types of blowers, the air suspension blower has the highest efficiency; it uses a DC motor, and the efficiency of this motor can reach up to 97%. For the other three types of blowers, when the flow rate is low, the efficiency differences among the Roots blower, multi-stage centrifugal blower, and single-stage centrifugal blower are not very significant ; At flow rates above moderate levels, efficiency is low due to the inability to increase the rotational speed of rotary vane fans; the difference between the other two types of centrifugal fans is minimal ; At high flow rates, single-stage centrifugal blowers have higher efficiency. 3: Maintenance and care – Air suspension blowers have no gearbox, couplings, cooling system, or oil lubrication system, so they require no maintenance over the long term, with minimal need for upkeep. Rotary vane blowers are simple rotary machines that are easy to control and maintain. Multi-stage centrifugal blowers have low speeds, do not require a complex lubrication system; they are typically designed with full air cooling, eliminating the need for coolers. They are simple to operate, require few spare parts, and have low maintenance needs. Single-stage centrifugal blowers have a complex structure, operate at high speeds (usually over 15,000 rpm), require significant maintenance, and must be repaired by the original manufacturer for major overhauls. 4: Conclusion When selecting blowers for wastewater treatment plants, considerations such as scale, process requirements, investment objectives, and operating conditions should guide the choice. Air suspension blowers are suitable for various wastewater treatment processes; they have low costs for building the control rooms, are energy-efficient in operation, and offer good overall economic benefits. There are multiple service centers across the country, ensuring comprehensive after-sales support. For small sewage treatment plants with a treatment capacity of less than 10,000 m3/d, regardless of the process used, it is appropriate to choose simple and reliable Roots blowers (however, when the operating frequency is too low, this can result in high current consumption, overheating of the motor, overall vibration of the equipment, and high noise levels). Too low a rotational speed can also lead to poor lubrication, accelerated wear of the gears, which affects the lifespan of the fan and results in low efficiency. Multi-stage centrifugal blowers are suitable only for wastewater treatment processes with relatively constant air supply volumes and pressures, such as the A2/O process. To facilitate flow regulation, an inverter is also required for speed control, along with a corresponding variable-frequency motor. Without considering investment costs, a single-stage centrifuge can also be chosen. However, single-stage centrifuges are mainly used in large-scale sewage treatment plants. https://www.raetts.com

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