HCBBS Forum (English)
Submit Chemical Projects / Find Solutions
Amplify Your Requirements on a Broader Chemical Platform *Engineering · Technology · Equipment · Solutions*
Submit Request

【Haichuan EPC】Design Management in the Implementation Phase

2025-11-08View Original

Thread Content

III. Work during the project implementation phase is carried out on the basis of the project planning; by this time, the preliminary preparation, organization, and initiation tasks have been completed. It mainly includes: project design management, project procurement management, project construction management, project commissioning management, project risk management, project schedule management, project quality management, project cost management, project HSE management, project resource management, project communication and information management, and project contract management. 1. Project design management includes the design characteristics of EPC projects, the tasks involved in the design of chemical EPC projects, and design completion. (1) Design characteristics of EPC projects: ① High project investment and difficulty in estimating workload ; ②Long implementation cycle and high economic risks ; ③It is difficult to adjust costs outside the contract price ; ④Coordination and integration across all disciplines throughout the entire project lifecycle ; ⑤Closely interrelated with procurement, construction, and commissioning ; ⑥Closely collaborate with procurement to strictly control procurement-related documents, ensuring the accuracy of the information entered ; ⑦The project is complex, involves many participating entities, and requires a large amount of information exchange. (2) The design tasks for chemical EPC projects typically include the process design phase, the basic design phase, the detailed design phase, design coordination during the procurement phase, and design coordination during the construction phase. First, a team is formed and a project design meeting is held; the team is organized by specialty: process engineering, thermal engineering, water supply, drainage, and fire protection, analysis and testing, safety and hygiene, environmental protection, piping, pipeline materials, stress analysis, equipment, pumps, machinery, industrial furnaces, electrical engineering, telecommunications, instrumentation, general layout, architecture, structure, HVAC, storage and transportation, and project cost estimation. In engineering companies, there are generally two types of people: those who are experienced design managers with many years of project experience, and newcomers who possess the qualities of a design manager but have never had the opportunity to put them to use. Management faces the decision of whom to appoint as the project design manager; the usual approach is to assign an assistant design manager to work alongside the main design manager. Further, investigate the requirements for patent technologies and process packages, clearly organize the input criteria for new technologies and equipment, refer to the input criteria from similar historical projects or similar sections of existing projects, be familiar with the contract documents, their contents and scope, provide basic information, design standards and specifications as well as data, delivery requirements, and assessment and acceptance criteria. On the basis of the work carried out above, the design manager prepares a design milestone plan, while the various specialized departments formulate their own plans for progress in their respective areas. The design manager then consolidates these plans from different departments, makes logical adjustments to them, and submits them to the project manager as a comprehensive plan outlining the coordination between design, procurement, and construction activities.
Reply #22025-11-08
(2.1) Process Package Design ① The process package design is carried out by the design manager, while the technical supervisor is responsible for determining the process flow to be used during the design phase, as well as the design input data, control strategies, and calculation methods, in order to ensure the accuracy of the process calculation results. The input documents include the functional and performance requirements of the process equipment. ②The design manager organizes the process flow design and participates in leading the project-level reviews of the process plans (including control plans) and proposed layout diagrams by various specialized teams. ③Based on the confirmed input conditions and the results of the scheme review, material and heat balance calculations are carried out; other disciplines participate in the design documents for the process package in accordance with the provisions of the contract. ④After the process package design is completed, the owner convenes a review meeting for the process package to verify its accuracy and compliance. The feedback from the review is compiled by the design manager and distributed in writing to all relevant departments and the owner. ⑤Submission of long-term ordering information list. (2.2) Overall design (an overall design is required for large-scale integrated facilities in general). ① The design manager determines the interface conditions, organizes meetings to clarify the design criteria for each specialty, verifies the accuracy of the referenced specifications and standards, and coordinates reviews of the internal design input documents by various specialties. After these internal reviews are completed, the responsible persons for each specialty prepare the specifications to be used in their respective areas of the project, and submit the design input and output conditions, which are then verified through three levels of review. (2.3) The foundation design uses the overall design documents as input files; these input files are reviewed to ensure that the design outcomes meet requirements regarding safety, environmental protection, compliance with contractual specifications, and consistency with the professional design documents. The design manager organizes internal reviews of the design input files by various specialized teams, with such reviews taking place at both project level and company level. Review content ① Overall plant process flow ; ②Piping and Instrumentation Diagram PID ; ③General layout transportation ; ④Equipment layout diagram ; ⑤Explosion Hazard Zone Classification Map ; ⑥Major technical solutions ; ⑦Feasibility review of design documents for construction ; ⑧Prepare various types of basic design documents (such as specifications for design work in different specialties, technical documents for obtaining quotes for long-life equipment and materials, and calculations related to operating conditions that pose safety risks).
Reply #32025-11-08
(2.4) Using the basic design documents as input criteria, the supervisors of each specialty organize the designers in that specialty to prepare detailed engineering design documents in accordance with relevant standards. During this phase, there are three important model reviews at 30%, 60%, and 90% completion levels; the specialties involved in these reviews are mainly process engineering and piping engineering. Model review focuses mainly on design progress, operability, and constructability. At this stage, it is necessary to prepare a complete list of all the equipment and electrical instruments involved in the project, as well as a separate list showing the progress of fund reimbursement related to these items along with any feedback received. The focus is on verifying and reviewing the documents provided by the equipment and material suppliers to determine whether they meet the design requirements; resulting opinions are then compiled into a document that is submitted by the design manager to the client or back to the suppliers of the equipment and materials. Review documents for the design implementation phase ① PFD review documents and comments ; ②Review documents and comments on the plant site layout plan ; ③Review documents and comments on the foundation design plan ; ④Review documents and comments on import/export plans for stored and transported materials ; ⑤Review documents and opinions on the degree of hazard caused by medium toxicity ; ⑥PID review documents and comments ; ⑦Review documents and comments after modification of design parameters ; ⑧Review documents and comments on the cabinet room layout plan ; ⑨Review documents and comments on the floor plan of the central control room ; ⑩Equipment layout review documents and comments ; ⑪30% Model review documents and comments ; ⑫Review of equipment layout diagram and comments after model review ; ⑬Review and comments on the explosion hazard zone classification map ; ⑭60% Model review documents and comments ; ⑮After review, arrange the adjustment of the layout drawings along with the relevant review documents and comments ; ⑯Review documents and comments on the gas detector layout plan ; ⑰90% Model review documents and comments ; ⑲After model review, adjust the layout review documents and comments.
Reply #42025-11-08
【Ten Years of Rapid Development in Chemical Equipment】The key technology project for \"converting coal into high-end carbon materials\" carried out by Zhaoqing Shunxin from 2005 to 2025 has passed the evaluation process. https://bbs.hcbbs.com/thread-5704595-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #52025-11-08
【Ten Years of Rapid Development in Chemical Equipment】The key technology project for \"converting coal into high-end carbon materials\" carried out by Zhaoqing Shunxin from 2005 to 2025 has passed the evaluation process. https://bbs.hcbbs.com/thread-5704595-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #62025-11-09
【Ten Years of Rapid Development in Chemical Equipment】From 2806 to 2025: Dalian Institute of Chemical Physics’ new fixed-bed process for producing hydroquinone via phenol and hydrogen peroxide hydroxylation passes the scientific and technological achievement evaluation. https://bbs.hcbbs.com/thread-5704724-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #72025-11-09
【Ten Years of Rapid Development in Chemical Equipment】2792-2025: Breaking Monopolies! Huayou Gongjian Company’s self-developed \"bending pipe tool\" proves useful in East African projects https://bbs.hcbbs.com/thread-5704226-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #82025-11-10
【Ten Years of Rapid Development in Chemical Equipment】From 2806 to 2025: Dalian Institute of Chemical Physics’ new fixed-bed process for producing hydroquinone via phenol and hydrogen peroxide hydroxylation passes the scientific and technological achievement evaluation. https://bbs.hcbbs.com/thread-5704724-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #92025-11-10
【Ten Years of Rapid Development in Chemical Equipment】From 2806 to 2025: Dalian Institute of Chemical Physics’ new fixed-bed process for producing hydroquinone via phenol and hydrogen peroxide hydroxylation passes the scientific and technological achievement evaluation. https://bbs.hcbbs.com/thread-5704724-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #102025-11-10
【Ten Years of Rapid Development in Chemical Equipment】From 2806 to 2025: Dalian Institute of Chemical Physics’ new fixed-bed process for producing hydroquinone via phenol and hydrogen peroxide hydroxylation passes the scientific and technological achievement evaluation. https://bbs.hcbbs.com/thread-5704724-1-1.html (Source: Haichuan Chemical Industry Forum)
Reply #112025-11-10
【Ten Years of Rapid Development in Chemical Processing Equipment】2809-2025**The high-temperature and high-pressure slurry feed pump systems developed by the Energy Group won the first prize in the 2025 “Mechanical Industry Science and Technology Award”. https://bbs.hcbbs.com/thread-5704776-1-1.html (Source: Haichuan Chemical Forum)

Submit a Project

**Looking for Chemical Technology, Equipment & Solutions?** No Registration Required Broader Platform Exposure | Global Chemical Service Provider Connections

Submit Request — Free Consultation

Disclaimer

This is an automated machine translation of the original thread. Some technical terms may have inaccuracies; the original text shall prevail. Click "View Original" at the top right to access the source page, which supports IP-based automatic real-time language translation. Please watch out for contact details and sales inducements to prevent fraud. All content and translations are for reference only, representing solely the poster's personal views. For enquiries, email service@hcbbs.com.