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Difference between thermal resistors and thermocouples: 1. Nature of the signal – A thermal resistor is essentially a resistor, and changes in temperature cause a positive or negative change in its resistance value; A thermocouple, on the other hand, generates a change in induced voltage that varies with temperature. II. The temperature ranges detected by the two types of sensors are different; thermistors generally detect temperatures in the range of 0-150 degrees, while thermocouples can detect temperatures in the range of 0-1000 degrees. So, the former is low-temperature detection, and the latter is high-temperature detection. III. In terms of material, a thermal resistor is a metal material that exhibits temperature-sensitive changes; a thermocouple, on the other hand, is made of two different metals, and due to temperature changes, a potential difference is generated at the ends of these two different metal wires. IV. The input modules for thermoresistors and thermocouples that are used with PLCs are also different; however, most PLCs accept 4–20 mA signals directly, while thermoresistors and thermocouples usually require transmitters in order to be connected to a PLC. If it’s connected to DCS, there’s no need for a transmitter! Thermal resistors produce RTD signals, while thermocouples generate TC signals! V. PLCs also have thermal resistor modules and thermocouple modules, which can directly accept resistor and thermocouple signals.
This is very helpful for making choices regarding device configuration.
Different temperature measurement principles result in different temperature measurement ranges.
Resistance overcurrent. Voltage generated by the electrode pair.
All can handle overcurrent; it’s just a matter of adding a transmission module
Without modules, it’s three wires for the resistor and two wires for the thermocouple.
Correction: 1. Generally, thermal resistors are used for temperatures below 300 degrees; for temperatures between 300 and 500 degrees, thermal resistors can be used as well as thermocouples. For temperatures above 500 degrees, thermocouples are required. 2. Modern PLCs generally come equipped with temperature input cards that can be connected directly to thermistor or thermocouple signals, without the need for additional converters.