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What standards does the instrument safety checklist follow?

2020-08-23View Original

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In order to carry out hierarchical management of safety risks, I need to create a safety inspection checklist for the instrumentation field. However, I’m not sure which standards should be used; I would appreciate some guidance. Thank you! I currently have GB50093 and GB50493 – I’m not sure if these are applicable, or if other standards are needed as well
Reply #22020-08-24
For reference: GB/T 25928-2010 Process Industry Automation Systems – Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and On-site Commissioning. For PSSR, the following inspection points should be considered: Instruments meet the requirements of relevant standards and specifications; they conform to the process design requirements; the instrument facilities are suitable for potential process hazards; the instruments have been connected, pressure-tested, and are ready for operation; the instrument specifications are correct and they have been calibrated; sensors and transmitters have been properly installed and tested; analysis instruments have been properly installed and tested; there are hard copies of the computer control system software, along with backups of the software; recording instruments have been properly installed and tested; controllers have been properly installed and tested; measuring instruments and local displays have been properly installed and tested; control valves and regulators have been properly installed and tested; alarm and warning devices have been properly installed and tested; power supply and related facilities have been properly installed and tested; the gas seal purging system has been properly installed and tested; records have been created for each component and controller; heating and ventilation systems have been properly installed and tested; pollution prevention and environmental protection devices have been properly installed and tested; the locations of any faults related to instrument air supply for all control valves have been identified; the installed equipment meets its design requirements (size, medium, temperature, and pressure); mechanical protection measures have been implemented; the equipment is easily accessible and properly supported; access to the instruments is unobstructed; training on instrument maintenance has been completed; training on process operation has been completed; fine-tuning of control circuits has been completed; control circuit diagrams have been updated; technical documents related to instrument controllers and valves have been archived; the system’s response meets the required standards; the system’s control performance meets the required standards; the system’s alarm functions meet the required standards; the main shutdown system operates as required; the emergency shutdown system operates as required; project drawings have been updated to reflect any changes in installation/device configuration; records reflecting changes in instrument units have been revised; warnings or instructions are posted as required; vibration monitoring devices for rotating equipment (including alarms and automatic shutdown functions) have been installed; instruments are labeled with numbers and grades; there are comprehensive records of instrument maintenance; there are comprehensive records of any upgrades or modifications to instruments; manuals for regular maintenance, calibration, and servicing of new instruments and controllers have been updated; manuals for regular maintenance, inspection, and calibration of new alarm and interlock systems have been updated; safety interlocks have been tested; records of interlock testing for PM programs are available; the equipment’s alarms and gauges have been tested
Reply #32020-08-24
Uh. . . During operation? What should be included in a safety checklist for normal operation?
Reply #42020-08-25
Company rules and regulations, requirements and systems for inspections and checks; **Guiding Opinions of the State Administration of Work Safety on Strengthening the Management of Chemical Process Safety Instrumented Systems (Safety Supervision General Administration Document No. San [2014] 116) ; Refer to the \"Provisions on the Evaluation of Safety Integrity Levels for Safety Instrumented Systems in Sinopec (Trial)\\", Sinopec Safety [2013] No. 259 ; Refer to GB/T 21109/IEC 61511 – Functional safety of safety instrumented systems in the process industry
Reply #52020-08-26
Guidelines for Identifying and Addressing Safety Hazards in Hazardous Chemical Enterprises
Reply #62020-08-26
Okay, thank you. If the factory has its own regulations, can those also be used as a reference?
Reply #72020-08-26
Trust me; with this, experts won’t be able to find any flaws. It’s being promoted everywhere these days

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